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Source One Management Services, LLC Presents :. Lesson 7: Knowledge-Based Supply Management Lesson 8: Supply Chain Self-Measurement. www.SourceOneInc.com. Lesson 7: Knowledge-Based Supply Management.
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Source One Management Services, LLC Presents: Lesson 7: Knowledge-Based Supply Management Lesson 8: Supply Chain Self-Measurement www.SourceOneInc.com
A process driven by factors that influence the ability of supply to contribute to the long term success of the business Factors: Knowledge about customers Organizational strategy The economy Supply base Knowledge-Based Supply Management • Supply is in a unique organizational position to process input from: • Internal Business Partners • The Supply base • The Customer Base
Contemporary Sourcing Models • Spend-Driven Sourcing • Risk-Driven Sourcing • Strategy-Driven Sourcing
Contemporary Sourcing Models Spend-Driven Sourcing
Contemporary Sourcing Models Spend-Driven Sourcing • Starts with spend analysis • What is being bought • For whom • In what quantities • Ts & Cs • Resources allocated to highest spend • Leads to wider application of the structured sourcing process to nontraditional purchases • Benefits • Energy • Travel
Spend-Driven Sourcing Manage Stakeholders & Supplier Relationships Conduct spend analysis Determine needs Conduct Market Analysis Source & Select Suppliers Implement Strategy Develop Category Strategy
Spend-Driven Sourcing Determine Needs* Conduct Spend Analysis * Conduct Market Analysis* Develop Category Strategy* Source & Select Suppliers* Implement Strategy* Manage Stakeholders & Supplier Relationships Manage Stakeholders & Supplier Relationships Conduct spend analysis Determine needs Conduct Market Analysis Source & Select Suppliers Implement Strategy Develop Category Strategy
Better understanding of spend by category Policies tailored to each category Categories prioritized Categories more easily defined Spend-Driven Sourcing • Target Supply Management Knowledge Base to Appropriate Spend Category
BASICALLY… Getting the right person to find the right thing for the right place at the right time for the right price from the right supplier with the right level of service! Spend-Driven Sourcing
Sourcing begins identifying the risks to the company supply Assess risk and institute risk mitigation strategies Know the company mission Understand the impact of supply strategies and programs This puts the focus on the root causes of risk New suppliers Riskier supply chains (overseas) High levels of customization Risk-Driven Sourcing
Risk-Driven Sourcing Bottleneck Strategic Noncritical Leverage
Risk-Driven Sourcing • Medium-High Risk • Bottleneck • Unique specifications • Supplier’s technology important • Substitution is difficult • Unpredictable usage • Few sources of supply Strategic Noncritical Leverage
Risk-Driven Sourcing Bottleneck • Medium-High Risk • Strategic • Availability essential • Supplier technology important • Few suppliers • Supplier switch difficult • Substitution difficult Noncritical Leverage
Risk-Driven Sourcing Bottleneck Strategic • Low-Medium Risk • Noncritical • Standard spec or commodity item • Easily substituted • Many sources Leverage
Risk-Driven Sourcing Bottleneck Strategic Noncritical • Low-Medium Risk • Leverage • Standard spec or commodity item • Volume price breaks (price is key) • Substitution possible • Several sources
It is important to know what approach best fits your company!
Risk-Driven vs. Spend-Driven Brand X Brand Y • Spend • Aluminum $14.7m • Copper wire $8.3m • Plastic molding $7.6m • Microchips $7.3m • Speakers $5.7m • Light sensors $1.3m
Start with A company-wide Strategic Plan incorporating input from all the relevant stakeholders Resources are allocated to purchases that have the greatest potential impact Maximize opportunities Minimize risk Strategy-Driven Sourcing • Is a purchase strategic or operational? • Operational has little effect on final customers • Strategic impacts final customers or has significant impact on company’s bottom line. Apply a strategy to fit the purchase
Evaluating & Selecting Suppliers • Too few suppliers often leads to sub-par results • Properly specifying the requirement is essential • Two step process • Identify suppliers that could be considered • Narrow the list to perform a better analysis
First-Cut Strategic Considerations • Develop criteria for finding sources • Classify purchases according to strategy • Immediate considerations: • Incumbent performance • Single source vs. multiple suppliers • Vendor size/capabilities • Location • Supplier relationship desired • Contract length • Type of supplier • External considerations • Financial viability
Narrowing the Field Evaluate a Supplier’s Ability to Perform • Quality assurance • Operational capability • Logistics and distribution • Service • Finances • Organization/Management • Labor issues • Legal issues
Narrowing the Field Analyzing Supplier Performance A formalized performance measurement program increases discipline and consistency
Narrowing the Field Analyzing Supplier Performance Characteristics of a Successful program: Key Performance Indicators • Designed Metrics to distinguish suppliers • Aligned with organizational strategy • Clearly defined and prioritized • Encourage desired behaviors Price Cost and Metrics • Different ways to measure • Overemphasis may miss bigger financial picture • Full cost analysis leads to more robust understanding
Narrowing the Field Analyzing Supplier Performance Characteristics of a Successful program: Quality • Does it meet specifications? • Value of exceeding specs? • Cost of underperformance? Delivery • Freight Costs • Improper delivery • inventory Price Cost and Metrics • Different ways to measure • Overemphasis may miss bigger financial picture • Full cost analysis leads to more robust understanding Service • Problem Resolution • Support availability • Clearly defined prior to Quote • Objective scoring
Narrowing the Field Analyzing Supplier Performance Supplier Performance Rating Methods: • Categorical Method • keep a records of all suppliers and their products and services • Establish a list of factors to grade • Periodic evaluation • Cost-Ratio Method • Identifies all costs to the value of each shipment • The lower the ratio, the higher the rating • Weighted-Point Method • Each factor assigned a weighted value • Each factor graded • Our approach for AmeriGas
Market Intelligence“Sustainable intelligence is required to successfully and continually turn information and data into usable and actionable knowledge” • Three key areas: • Identification of supply opportunities • Prediction of future trends • Identification of lower cost alternatives to meet requirements
Supply Chain Self-Measurement The fall of communism Market driven economies in Southeast Asia End of African Colonialism innovation Robust Global Economy Technology The world was both stable and experiencing unprecedented growth Terrorism War Rising Gas Prices Global Uncertainty The World is now at Risk
Supply Chain Self-Measurement Globalization requires supply professionals to manage risk better The World is now at Risk Supply Management is NOT exempt
Globalization requires supply professionals to manage risk better Globalization requires supply professionals to manage risk better “Supply Professionals no longer have the luxury of not knowing what best practices are and how their operations (and Supply chains) compare to those practices.” Formalize expectations Understand potential risk Have measurement protocols in place Pre-qualify sources of supply Avoid Disruptions to supply!
Globalization requires supply professionals to manage risk better Know Your Role! Know Your Place! Know Your Plan! “Supply Professionals no longer have the luxury of not knowing what best practices are and how their operations (and Supply chains) compare to those practices.”
Know Your Role! Know Your Place! Know Your Plan! Differentiate between the levels of value and risk to identify operational importance and to manage risk Operational Critical Transactional Commodity
Collaborative Process Interdisciplinary (external & Internal) Involve all stakeholders Supply must orchestrate requirements and expectations Scope of measurement and evaluation process No longer is supply just going through a buyer or purchasing department There are now multiple points of contact across multiple levels of the company It is, therefore, now necessary to assess both supplier performance and also measure how well supply manages the supply chain
Supply Profiles Scope of measurement and evaluation process Supply management should set standards for qualitative and quantitative criteria to evaluate form fit functionality • The supply professional must understand: • Concept of supply management • How measurements are applied • Elements and implications of measurement • How this will improve profits, efficiency, and progress • When incentive-based performance measurements are appropriate • Impact of supply management on development and long-term relationships
Supply Profiles The emphasis of Supply measurement is the development of supplier assessment and evaluation profiles that quantitatively and qualitatively measure capabilities and performance Key questions when developing a profile: • Organizational structure –where do functions and process reside • Information systems and operating protocols • Locations, physical assets, location capabilities • Supply chains to supply chains…looking further down the line • Financial stability of the supplier/protections in place • Management team
Supply Profiles This profile will show how the supply chain manages… Order Management Personnel Development Customer Service Quality Compliance Cash Flow Commitment Supply Commitment Social Responsibility Research & Development Logistics Cost Competitiveness Finances Inventory Project Management
Supplier data baseline profile • Evolving and ongoing process • Self-assessment of capabilities and attributes • Comparative analysis in order to rank • Create benchmarks • Competitive analysis for future RFP • Identify new opportunities • Research what the experts and industry leaders think • Then do your own better good worse
Key supplier performance matrices • Deliver requested materials or services on time • Delivery performance measurements • Cost-effective materials and services • Inventory accuracy • Two basic tenants • Quantitative performance • Qualitative performance • Supply’s responsibility to formalize measurement process • Weekly surveys • Actual performance • Current concerns to specific situation • Open-ended questionaire Supply chain performance against changing stakeholder requirements
Cycle time reductions in processes and resources • Reduction in process cycle times exposes process problems • Improves resource management • Reduces overall costs • Is a Critical success factor • Lowering inventories • Improving customer service • Improving quality • More efficient
So what’s it all mean? Knowledge-Based Supply Management A process of using the skills and information available to the supply team to best tailor a supply initiative to the specific supply opportunity. Supply chain self measurement Allows the supply management team to ensure that the supply initiatives it has instituted are successful by creating a means to objectively measure performance
Resources:The Supply Chain Management Handbook – 7th Edition Part Two: Going To Market With Today’s Crucial Imperatives