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Cylinder Service Centre Limited. Premier Class Provision of Cylinder Manufacturing and Repair Services. This Presentation. Background to CSC General & capabilities Communication and suppliers Personnel, systems & certifications Track record Major customers Q & A. Introduction.
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Cylinder Service Centre Limited Premier Class Provision of Cylinder Manufacturing and Repair Services
This Presentation • Background to CSC • General & capabilities • Communication and suppliers • Personnel, systems & certifications • Track record • Major customers • Q & A
Introduction • Highly capable, forward thinking business • One of the largest companies of its type in UK • Market leader in the North of England • Technical facilities to support this requirement • Long track record with a number sizeable customers • Dedicated, highly trained personnel • Continual reinvestment & growth • Scope and room to grow
Background & History • Founded 1994 • Moved Washington location 1998 • First major contract 1999 • Obtained ISO 9001 in 2003 • Started new factory build 2007 • Moved to new purpose built factory 2008 • Year on year increase in turnover
The Current Facility • Purpose Built factory • 2 acre site (>8K metres2) hard surfaced site • 2230m2 factory floor • New unit added end of 2011 • Adjacent to A19 & A1M • Fully secure with CCTV • Specialised equipment and facilities for cylinder design, manufacture and repair
Special Equipment • Unique Stripping rig: • 20,3373 Nm of torque • 13 Metres long • Fully adaptable • Pressure Testing rig: • HSE Benchmark developed over 2 years • Units up to 6 metres long • Compatible with water based fluids • Up to 1400 bar pressure limit • 350 ton load testing capability
Other Capabilities & Equipment • All of the following are undertaken in-house: • Honing of bores up to 650mm x 7000mm • Metal Spraying & grinding • Shot blasting & painting • Coded welding: stainless steel, bronze, cast iron, aluminium • Turning, milling, drilling, horizontal & vertical boring • Additional Equipment: • 350 ton horizontal press • Overhead lifting to 26 ton • Electro-plating contract partnerships
Communications & Handling • Collection & delivery service • Five Vans • Wide ranging deliveries and collection • Four fork lift trucks with up to 7 tons capacity • Full size loading bays • Open seven day per week from 6 am
Supplier Network • Many O.E.M. partners • Can supply off-the-shelf parts for major named brands: • Parker Hannifin • Hunger • Rexroth • Partnerships with local electroplaters • Network of seal suppliers for all types of seals • UK agent for Hard Anodised Aluminium pneumatic tube • The only outlet in NE for H-Reise chromed stainless bar • Trade dealer for all types of bearings
Personnel • 40 people on site with plans for extra shifts • Highly skilled specialist workforce • CSC committed to developing skills further • Wide range of experience • Specialist team dedicated to high volume customers if required
Design Capability • Experience, not just theory • Autodesk Inventor 2011 • 3D assembly modelling • Stress analyses • Finite Element Analyses (FEA) • Original designs or customer support service • Reverse engineering • ISO 9001 approved to design & manufacture
Quality Approvals • UKAS ISO 9001:2008 (design, manufacture and repair) • M.O.D. approved • Railway Industry approved
Supporting Systems • Dedicated, custom built software based management system • Fully integrated into general business systems • ISO 9001:2008 approved • Expandable • In-house software engineer • Ensures: • Efficient and effective order control • Quick turn around processing time • Full traceability
Traceability • Every job has a unique reference on management system • Every job photographed and attached to digital record • Every part used is recorded and attached to digital record • All paperwork scanned in and attached digital record • Any correspondence numbered & attached to digital record • A record of all personnel involved with the job is recorded • Test data recorded & attached to digital record • Full 3.1b mills certs. can be provided for all materials used • All jobs are hard stamped with a unique reference number
Major Customers • CSC works with well known large industrial customers throughout the UK in the following spheres: • Mining • Automotive manufacture • Iron and Steel Manufacture • Oil and Gas extraction • Off-shore drilling • Defence industry • CSC also works with the majority of hydraulic engineering & supply companies in the North East of England
In Conclusion • CSC is a market leader in cylinder services for the North of England • We have the right skills and equipment to provide the required service level and more: • Wide range of technical capability • High skilled personnel • Full traceability on all previous repairs • Stockists for all the necessary materials • Room to expand when necessary • A trained team dedicated to continuous improvement • A strong track record of excellent service • Pro-active repairs