1 / 8

RevoFormer 500/600/700

RevoFormer 500/600/700. RevoPortioner 400. Estimated Cost.. $150-170K?. RevoPortioner / Revo Former Drum Tooling. Mfg - Sintered Drum / Burnished OD - Fixed OD / No ID requirements Fixed Internal Parts Hardware – looks to be able to be reused. Current LT – 8 weeks

ananda
Download Presentation

RevoFormer 500/600/700

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript

  1. RevoFormer 500/600/700

  2. RevoPortioner 400 Estimated Cost.. $150-170K?

  3. RevoPortioner/RevoFormerDrum Tooling • Mfg - Sintered Drum / Burnished OD • - Fixed OD / No ID requirements • Fixed Internal Parts • Hardware – looks to be able to be reused • Current LT – 8 weeks • Potential LT – 3-4 wks – don’t know why it can’t be shorter…. If local machined • Keep fixed drums on shelf • Only Programming & Machining w/5 Axis Lathe • LT may be including made in Europe / may face reduced LT if machined in US • Current – Sell Price $35K (630 Drum) • Cost – Estimated at $18K • Drum with roll / burnish? $10-12K • Could be rolled or cast in cylinder • - OD 5 axis Machining – Program & Machine $5k • Hardware? Estimate $2-3K • Rework • Add weight • Looks possible - $5K? Don’t see why not • Reduce weight • With burnished OD – not possible – • Key competitive edge • Note – Revo may be working on a “sectional” production drum similar to their test drum.

  4. Vertex Tooling Cost Est. 5/15/2012 ^$6K $1.0K $9.1K $18K $0.3K $2.4K $9.2K* $0.3K $0.3K $1.7K* Major Tooling Change (+ Outer Fill Plate) $49.5K Cost $25.8K* “Minor” Tooling * Change (Patty Size) - $39.4K Cost

  5. Vertex Tooling Cost Est. 5/15/2012 ^$6K 1m Vertex Current Design Tooling Costs 5/22/2012 $1K $9.1K $18K $0.3K $2.4K $9.2K* $0.3K $0.3K $1.7K* Major Tooling Change (Outer Fill Plate – TF) +$49.5K Cost $25.8K* “Minor” Tooling * Change (Patty Size) - +$39.4K Cost

  6. 1m Vertex Current Rework Costs 5/22/2012

  7. ID Machining 2 ½ D Machining Fixture Rework Fixture Proposal Current idea – Walco would build two fixtures – and run on their large vertical lathe. Fixtures have NOT been released Risks include tolerancing and finish. Walco thinks they can hit 63 m finish Walco has quoted: $27,100 rework fixture $20,850 boring fixture

  8. Current Design Complete Drum Design – 5 – 10 Days Rough ID and Rough Length (Niigata Bore machine) - 1 Day Rough OD (Lathe) – 1 Days Semi-Finish OD between Centers (Lathe) – 1 Day Semi-Finish Bore ID and semi finish length(Niigata) – 1 Day Finish Hone OD (Outside Shop - OSW) – 5 Days Finish mill length and Chamfers (Nigata) – 2 Days Semi-Finish OD – center on ID hone (Lathe) – 1 Day Finish Grind OD – center on ID (Outside Shop – OSW) – 4 days 5 Axis machining - mill cavities (SNK) - 4 days Debur ID and OD by Hand – 1 Day Chrome - 7 Days Attached Gears- ½ Day Total: 35 – 45 Working Days (7-9 weeks) • Probable Design • Complete Drum Design – 5 – 10 Days • Finalize Drum Thickness / Kick off & continue designing drum – 2 Days • Rough ID and Rough Length (Niigata Bore machine) - 1 Day • Rough OD (Lathe) – 1 Days • Semi-Finish OD between Centers (Lathe) – 1 Day • Semi-Finish Bore ID and semi finish length(Niigata) – 1 Day • Finish Hone ID (Outside Shop - OSW) – 5 Days • Finish mill length and Chamfers (Nigata) – 2 Days • Semi-Finish OD – center on ID hone (Lathe) – 1 Day • Finish Grind OD – center on ID (Outside Shop – OSW) – 4 days • 5 Axis machining - mill cavities (SNK) - 4 days • Debur ID and OD by Hand – 1 Day • Chrome - 7 Days • Attached Gears- ½ Day • Total: 25 – 35 Working Days (5-7 weeks) Vertex 1000 Drum Mfg – Lead Time Ideal - Drum Id and OD finished & ready and on the shelf Finalize Prints – 5 Days Final Lathe OD / 4 Axis machining or 5 Axis - mill cavities (SNK) - 4-5 days (Surface Finish 44m – with Steady Rest) Debur ID and OD by Hand – 1 Day Attached Gears - ½ Day Total: 10- 15 Working Days (2 - 3 weeks)

More Related