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Sample of how an Instructor–led PowerPoint Presentation might appear. The Small-Block Chevy Engine. Applicability: 1955 - 20152. AUTO-01 Ver 1.0 29 Jun 2012. Sample of how an Instructor–led PowerPoint Presentation might appear. 2. Major Engine Components
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Sample of how an Instructor–led PowerPoint Presentation might appear The Small-Block Chevy Engine Applicability: 1955 - 20152 AUTO-01 Ver1.0 29 Jun 2012
Sample of how an Instructor–led PowerPoint Presentation might appear 2 • Major Engine Components • Engine Troubleshooting and Fault Indications • Lesson Review / Quiz
Sample of how an Instructor–led PowerPoint Presentation might appear Describe the components in the Small-Block Chevy short block assembly. Describe the components in the Small-Block Chevy fuel system. Describe the components in the Small-Block Chevy ignition system. Describe the components in the Small-Block Chevy valve train and timing system. Interpret the meaning of selected engine fault indications and describe the appropriate actions to resolve engine system malfunctions. 3 Lesson Objectives
Sample of how an Instructor–led PowerPoint Presentation might appear 4 Major Engine Sections • General Engine Characteristics Review • Short Block Assembly • Fuel System • Ignition System • Valve Train and Timing System
General Engine Characteristics Review • The Small-block Chevy is a series of small bore/stroke engines built by the Chevrolet Motor Division: • First Appeared in 1955 models (265 cu in.) • Originally a 265 cu. In. • Reached Maximum size at 400 cu in. • Carbureted and Fuel Injected • General Engine Characteristics: • Variable compression ratios • Horsepower ratings up to 1500HP • Cast Iron and Aluminum Blocks • Nicknamed “Mighty Mouse” • Highly Successful in Oval track Racing
Short Block Assembly • Short Block Components: • Crankshaft • Connecting Rod • Piston • Engine Block • Oil Pan OIL PAN CONNECTING ROD PISTON CRANKSHAFT ENGINE BLOCK
Fuel System • Major Fuel Components: • Carburetor • Fuel Pump • Intake Manifold • Exhaust Manifold CARBURETOR FUEL PUMP INTAKE MANIFOLD EXHAUST MANIFOLD
Ignition System • Major Ignition Components: • Distributor • Spark Plugs/Wires • Starter • Generator STARTER GENERATOR DISTRIBUTOR SPARK PLUGS/WIRES
Valve Train and Timing System • Major Valve Train Components: • Camshaft • Intake Valves • Exhaust Valves • Timing Chain and Gear IMTAKE VALVE CAMSHAFT TIMING CHAIN AND GEAR EXHAUST VALVE
Sample of how an Instructor–led PowerPoint Presentation might appear 10 Engine Troubleshooting and Fault Indications • Fuel System Malfunction Scenario
Sample of how an Instructor–led PowerPoint Presentation might appear 11 Scenario • During the race, you witness a flashing fuel warning message near the tachometer indicating a problem. • Discuss the Characteristics and Indications of this Malfunction. • How do you confirm the fuel system malfunction? • What other systems are affected by the this malfunction? • How many laps can you complete before you must pit? • Describe the Your Actions for a Loss of Fuel Condition. • Under Green Flag Conditions • Under Caution • What are the Required Pit Crew Actions?
Sample of how an Instructor–led PowerPoint Presentation might appear 12 Hot Topics
Sample of how an Instructor–led PowerPoint Presentation might appear 13 • Major Engine Components • Engine Troubleshooting and Fault Indications • Lesson Review / Quiz Questions?
Sample of how an Instructor–led PowerPoint Presentation might appear 14 • Discuss Review Questions andAnswers with Your Instructor
Review Questions • 1. What is the major fuel component that distributes atomized fuel to each cylinder? The intake manifold.
Review Questions • 2. What may occur if the fuel pump is subjected to extreme high temperatures? Fuel that remains at a high temperature could cause a vapor-lock situation and possible combustion.
Review Questions • 3. What indication would be displayed if there was a fuel system malfunction? A yellow flashing light near the tachometer would be visible to the driver and transmitted to the pit crew as well.
References • Chevrolet Motor Division www.chevrolet.com • Summit Racing www.summitracing.com • JEGS Performance www.jegs.com • Speedway Motors www.speedwaymotors.com • Wikipedia http://en.wikipedia.org/wiki/Chevrolet_small-block_engine • My memory from a very long time ago. This Concludes Our Lesson