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Woven fabrics are the most commonly used garments because of their soft and delicate feature. These fabrics are treated with substances to give them the features like water resistance and breathability. It is also a cost-effective garment for many reasons. One of the many is they are easy to source and available everywhere because of the wide-ranging supply chain. Woven fibre comes from different types of custom construction to suit the buyer's requirements. Moreover, the woven fabric has many high-performing characteristics that satisfy the users.
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Woven Fabric Manufacturing Process A 5-Step Overview AnooshaApparel Sourcing Ltd.
Introduction to Woven Fabric • Made from interlacing threads (warp and weft). • Noted for softness, delicacy, and versatility. • Commonly used in various garments due to cost-effectiveness.
Key Concepts in Woven Fabrics Essential Terms: • Warp: Longitudinal threads. • Weft: Horizontal threads. • Weave: The pattern formed by the interlacing of these threads.
Step 1 - Yarn Winding Overview: • Yarn is transferred from large cones to smaller bobbins. • Inspection for defects and impurities. Significance: Ensures high-quality yarn for the subsequent weaving process.
Step 2 - Warping to Form Fabric Sheets Process: Arrange yarns systematically on a rack. Apply protective coatings to facilitate warping. Wind yarns onto a warping beam. Quality Control: Inspect finished warp sheets for quality assurance.
Step 3 - Sizing the Threads Process: Separate yarns into single and double threads. Treat with sizing agents to enhance strength and durability. Organize threads carefully to prevent tangling. Goal: Ensure uniform quality for long-lasting fabric.
Step 4 - Weaving into Patterns Process: Intertwine warp and weft threads to create fabric. Utilize common patterns: plain, twill, and satin. Modern Techniques: Use of electric looms for efficiency. Importance: A crucial step for fabric creation.
Step 5 - Finishing and Drying Process: Dye the fabric using colorants. Steam for optimal dye absorption. Wash to remove excess dye and impurities. Finalize with drying and brushing for a smooth texture. Outcome: High-quality, finished fabric ready for use.
Conclusion Recap: The woven fabric manufacturing process consists of five key steps, each vital for producing high-quality fabric. Takeaway: Understanding this process aids apparel sourcing companies in selecting premium woven fabrics.
Contact Address: 5th Floor, House 417, Road 7, Baridhara DOHS, Dhaka-1206 Website: https://anooshasourcing.com/ Phone: +8801798055022 Email: info@anooshasourcing.com