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Eco VS Econ Bioplastics. Bioplastics for Eco-Living Dr. Pipat Weerathaworn President of Thai Bioplastics Industry Association (TBIA) 22 June 2010. Outline of Presentation. Why Bioplastic ?. Global Trend against Plastic. Feedstock for Bioplastic.
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Eco VS Econ Bioplastics Bioplastics for Eco-Living Dr. Pipat Weerathaworn President of Thai Bioplastics Industry Association (TBIA) 22 June 2010
Outline of Presentation • Why Bioplastic ? • Global Trend against Plastic • Feedstock for Bioplastic • Conventional Plastic vsBioplastic • Bioplastics Production Chain • Bioplastic Investment in Thailand
Petrochemical Structure Products from upstream petrochemical industry Products from downtream petrochemical industry Products and applications Feedstock Natural gas or petroleum PE: bag, film, container Polyethylene Polypropylene Polyvinylchloride Polystyrene etc. Ethylene Propylene Butadiene Benzene Styrene Toluene xylene ethane PP: bag, rope, bottle, insulator PVC: pipe, film propane PS: foam, tape cassette naptha Raw materials for synthetic fiber Costume, cutain, carpet Rubber, canvas Synthetic rubber Raw material for coating, solvent, etc. coating Surfactant, shampoo Surfactant Feritlzier, dye, glue Others http://school.obec.go.th/mclschool/6.2.1.r/12.htm
Plastics & Environment Crude oil leak to the Ocean Killing Birds Pollution leak, hard to clean Block the way out of water Killing Sea animals Create CO2, make global warming
Plastic bags & Environment PLASTIC BAGS & THE ENVIRONMENT Source: www.reusethisbag.com
Global trend against Plastic Picture source: www.reusethisbag.com Source: Reusable Grocery Bags
Plastic Bag Usage & Bag Ban in USA PLASTIC BAG USAGE : USA VS THE WORLD Source: www.reusethisbag.com Source: Reusable Grocery Bags
Worldwide plastic bags ban BAG BANS : WORLDWIDE Source: www.reusethisbag.com
Renewable resources Renewable resources are “any natural resources that are capable of being regenerated or replaced by ecological processes on a time scale relevant to their use”. 1st generation 2nd generation Corn Stover Bagasse1 Cassava Corn Grains Sugarcane Sugarbeet Ethanol/ Biopolymers Starch Ferment with Yeast Sugar/ Sucrose Cellulose
Types of Bioplastics Biomass-based Bio-PE PLA Bio-PP PHA PBS PBAT Bio-Nylon Compostable Non-Compostable PP PE PBS PBAT PVC PVA PS PCL Petroleum resource
Biodegradable & Compostable Plastic Conventional plastic Bury under suitable conditions Degradability Bio-DegradableBag Compostability Bury under suitable conditions Compostable Bag CO2 H2O
Bioplastic life cycle Source : TBIA
Conventional PEVS BiobasedPE Petrobased PE Biobased PE Distillation Fermentation Ethane Ethanol Ethylene Ethylene Polyethylene
Green Ethylene Cycle http://www.braskem.com.br/
Advantage of Green PE • Carbon Footprint: Reduce CO2 emission through its life cycle http://www.braskem.com.br/
Green Ethylene made from sugarcane ethanol are able to absorb CO2 http://www.braskem.com.br/
Plastic VS Bioplastic Price Polyethylene and Bio-polyethylene price are not much different. But every biobased plastic (from sugar cane) ton removes 2.5 tons of CO2from the atmosphere. Source: Plastic Technology : Argeni
Plastic VS Bioplastic Cost At Naureworks scale, Ingeo can be cost-competitive with PS and PET benzene $1.00/lb stylene PS $90/barrel naphtha ethylene oil MEG $0.80/lb PET xylene PTA $0.90/lb $5/bushel starch Lactic acid lactide Ingeo Corn source: Natureworks LLC
Other examples of plastics VS Bio Plastics Plastics VS Bio Plastics PLA: food packaging PET: bottle PS: foam, tape cassette
Examples of Bioplastics Products Heinz Adopts Coca-Cola PlantBottles (30% biobased) "Nucycle", NEC s-bag® GREEN, Electrolux Frito-Lay Unveils ‘Quieter’ SunChips Bags PrittECOmfort Correction Roller, Henkel Marketside Produce Packaging, Walmart Activia in PLA cups Urara Personal Care, Shiseido 100% PET bottle, Pepsi Source: NatureWorks, LLC , 2011.
Bioplastics Production Chain ปัจจุบันมีการผลิตวัตถุดิบทั้งอ้อยและมันสำปะหลังที่ส่งออกเป็นวัตถุดิบไปยังต่างประเทศมากกว่า 80% จึงเป็นโอกาสในการสร้างมูลค่าเพิ่มแทนการส่งออกเป็นวัตถุดิบเพียงอย่างเดียว มีผู้ผลิตต่างประเทศผลิตแลคติก(Monomer) สำหรับอาหารและส่งออกทั้งหมด แต่ไม่มีการผลิต Polymer ขณะนี้ต่างประเทศกำลังพิจารณาลงทุน โดยใช้น้ำตาลและแป้ง ปัจจุบันมีการผลิตพลาสติกจากปิโตรเคมี นำมาทำเป็น compound resin เพื่อเป็นวัตถุดิบในการขึ้นรูปเป็นบรรจุภัณฑ์รูปแบบต่างๆ เพื่อใช้งานบรรจุอาหาร หรือสินค้าต่างๆ มีกำลังการผลิต 6 ล้านตัน มีผู้ประกอบการมากกว่า 3000 ราย มูลค่ารวม 250,000 ล้านบาท การใช้พลาสติกปัจจุบันก่อให้เกิดปัญหาสิ่งแวดล้อมและการกำจัดขยะ
Bioplastic Investment in Thailand PTT Chemical invests in NatureWorks PTT Chemical announced today that it is collaborating with Cargill to form a 50/50 joint venture by investing $US150 million in NatureWorks LLC, the world's leading bioplastics manufacturer and supplier of its broad family of renewable Ingeo™ biopolymers made from plants to plastics and fibers markets worldwide. • PTT, MCC forms bio-PBS JV PTT Group and Mitsubishi Chemical Corp join hands in establishing the first sugar-based bio-plastic manufacturing plant in Thailand, in their bid to become a green plastic producer and turn Thailand into the "bio-hub" of Asia. PTT MCC Biochem Co Ltd is established as a 50:50 joint venture. The company will start the plant construction in 2012 for commercial operations in late 2014. With estimated investment of Bt 7 billion, the plant will be capable of producing 36,000 tonnes of BSA from sugar and 20,000 tonnes of PBS per annum. http://www.prnewswire.com/
Thank you! Questions & Answers Dr. Pipat Weerathaworn President of TBIA Vice President: Growth Project Management PTT Global Chemical Public Company Limited E-mail: pipat.we@pttgcgroup.com