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Comal County Chip Sealing. June 26, 2007. Chip sealing is the application of a bituminous binder immediately followed by the application of an aggregate. The aggregate is then rolled to embed it into the binder. Binder Application. Aggregate Application. Rolled. Advantages of Chip Sealing.
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Comal County Chip Sealing June 26, 2007
Chip sealing is the application of a bituminous binder immediately followed by the application of an aggregate. The aggregate is then rolled to embed it into the binder. Binder Application Aggregate Application Rolled
Advantages of Chip Sealing • Improved Skid Resistance • Cost Effective Treatments • Good Durability (Typically 5-7 Years) • Ease of Construction • Chip Seal = 1 Mile/Day • Asphalt = 1 Mile/Week
Disadvantages of Chip Sealing • Flying Chips – Broken windshields and vehicle damage • Noise Considerations – Chip seals can be noisy to travel on • Weather Considerations – Must be constructed during warm, dry weather during daytime only • Pedestrian – Not good for roller-blading & skateboarding
Materials Binders must provide good adhesion, or stickiness • Aggregates must have following characteristics: • Single-sized, if possible • Clean • Angular (not rounded) • Aggregates must be damp for emulsion use
Construction Process Surface Preparation • Crack Sealing or Filling of Cracks • Patching Deteriorated Areas • Cleaning or Brooming Any Loose Material • Removing Pavement Markers and Delineators
Construction Process Binder Application • Uniformly Apply the Binder Over the Surface at a Designed Rate • Pavement Surface Temperature Should be 55ºF and Rising • Humidity Should be 50% or Lower • Most Important Step in Process
Construction Process Aggregate Application • Should Follow the Binder Application by no more than 90 Seconds • Should be no more than 100 Feet Behind Distributor Truck
Construction Process Aggregate Application • Should Follow the Binder Application by no more than 90 Seconds • Should be no more than 100 Feet Behind Distributor Truck
Construction Process Rolling • Initial Rolling by Pneumatic Roller or Steel Rollers • Compaction by Traffic Finishes the Process • Should be Done During Hotter Weather • Should Follow Aggregate Spreading by no more than 500 Feet • Minimum of Two Rollers Should be Used to Cover the Full Width of the Chip Spreader
Construction Process Brooming • After Chip Seal, Excess Aggregate Must be Broomed Off • Within 2 to 4 Hours after Sealing
Possible Problems • Bleeding – Too much binder leading to “leaking” of emulsion • Traffic Control – Ensure that vehicles do not drive on binder application • “Shelling” – Aggregate not applied in a timely manner. Binder sets. Aggregate does not stay in place.
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