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PT. PINDO DELI ‘s Environment Performance Rating)

PT. PINDO DELI ‘s Environment Performance Rating). PT. PINDO DELI PULP AND PAPER MILLS. IS ONE OF PAPER INDUSTRY APP-SINAR MAS GROUP LOCATED + 60 km. EASTEN JAKARTA WEST JAVA. Karawang. FACILITY TO PRODUCT : 4 Paper Machines 1 Tissue Machine 1 Corrugated Plant 1 Chemical Plant

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PT. PINDO DELI ‘s Environment Performance Rating)

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  1. PT. PINDO DELI ‘s Environment Performance Rating) PT. PINDO DELI PULP AND PAPER MILLS IS ONE OF PAPER INDUSTRY APP-SINAR MAS GROUP LOCATED + 60 km. EASTEN JAKARTA WEST JAVA Karawang

  2. FACILITY TO PRODUCT : 4 Paper Machines 1 Tissue Machine 1 Corrugated Plant 1 Chemical Plant 1 Carbonless Paper Plant 7 Coating Plant 2 Converting Plant • SUPPORTING FACILITY : • Power Plant 105 MVA • PLN 45 MVA • FWT Plant 27.000 M3/D • WWT Plant 35.000 M3/D • Land Fill 24.000 M3 • Pallet Work Shop 6.000 M3/M

  3. Paper Making Process Water Cleaner Refiner Cleaner Chest Pulper Pulper Tower Stuff Box Mixing Chest Refiner Chest Former Section Head Box Calender Dryer Pope Reel Press Section

  4. PRODUCTION CAPACITY PAPER (FC/ BOARD PAPER) TISSUE (PASEO) CORRUGATED BOARD CHEMICAL NaOH CaCO3 865.000 TON/ ANNUM 58.000 TON/ ANNUM 38.000 TON/ ANNUM 110.000 TON/ ANNUM 240.000 TON/ ANNUM

  5. Copenhagen Amsterdam Warsaw London Dusseldolf Seoul Hokkaido Istanbul Brussels Bahrain Beijing Toronto Tokyo Amman Paris Tehran NewDelhi Nagayo San Francisco New Jersey Karachi Dhaka Kyushu Madrid Shanghai Hong Kong Chicago Milan Memphis Taipei Alexandria Manila Los Angeles Riyadh Dubai Ho Chi Minh Mumbai Bangkok Brunei Chennai Mexico City Colombo Penang Kuala Lumpur Singapore Sydney Sao Paulo Auckland Buenos Aires Johannesburg Melbourne MARKETS SALES : LOCAL + 20% EXPORT + 80%

  6. WHY JOIN PROPER • SAVE RESOURCES & • POLLUTION CONTROL • NOT DEGRADE THE ENVIRONMENT • IMPROVE COMPANY IMAGE & EFFICIENCY

  7. OUR APPROACH RELIGIOUS APPROACH : Don’t destroy what God/Allah has excellently created LEGAL APPROACH : Obey all State Acts and government regulations BUSINESS APPROACH : Improve efficiency Lower cost Increase profit

  8. WHAT HAVE BEEN DONE • EMS (Evaluation and Reporting) • CLEANER PRODUCTION/CPEE SINCE 1996 • - Good house keeping (Reuse, Recycle, Recovery) • - Change of process • - Change of technology • final aim is to save resources & control pollution • CSR : • - Charity  Giving fish • - Community Development  Giving rod to fish

  9. WHAT HAVE BEEN DONE • EKOLABEL : (Proper Mutual Requested) • - Indonesia Ramah • Lingkungan • - Japan Ecolabel-Ecomark • - Uero Ecolabe-Flower Ecolabel Issue since 7 July 2006

  10. WHAT HAVE BEEN DONE DEVELOPING PROPER : 2003 – 2004  BLUE 2004 – 2005  BLUE 2006 – 2008  GREEN* Proper Grade “ Green”

  11. CERTIFICATE OF APPRECIATION CLEANER PRODUCTION 10 March 1996 ISO 9001 : 2000 Issue since 2 Jul.1996

  12. CERTIFICATE OF APPRECIATION Appreciation by UNEP for the Implementation Greenhouse Gas Reduction ISO 14001 : 2004 Issue since 14 Oct. 2004

  13. IMPACT of PROPER ON THE COMPANY • smooth relationship & better communication with • surrounding community • enhanced good image for all customers all over • the world which promotes export • more intent to obey all the environmental laws, acts • and regulations

  14. CONDENSATE HEAT RECOVERY • Investment/ system change • 2 PM • 1 TM USD 200,000 • Annual cost saving • 2% X 1,118.000 X USD 10/ ton steam • = USD 237,000/Year • Annual steam saving : 23.760 ton steam/yr • Mean 23,760 X 77,3 = 1,836.648 NM3 EQ as 78975.864 tones gas EQ 229,030 tones CO2 (Ref. Simplified GHG calculator sheet)

  15. REFINER BLADE CHANGED REFINER DIAGNOSTIC ( PLANNING ON END 2006 ) WHY ? OVER 1 (ONE) GRADE OF CSR FREENES MEAN ENERGY LOSS IS 72000 KWh FOR LINE PAPER CAPACITY PRODUCT OF 100 TON/D . (Ref. DR. GATOT IBNU SANTOSO PAPER ON 2004 DEPERINDAG) ENERGY LOSS IS FOR PT. PINDO DELI PM 8/9’S REFINER - AVERAGE PRODUCT AS 2 X 850 MT/D DIAGNOSTIC WAS DONE POWER: REDUCED FROM 200 KWh/TP to 140 KWh/TP represented as CO2 = 39,8 CO2 / TP

  16. Utilize paper process sludge as coal substitute • (5% total caloric) for the CFB boiler • Coal consumption (100%) as 650 ton/day caloric value 5500 KCal/Kg • Substitution : at 5% X 650.000 X 5500 = 178.750.000 Kcal. • By sludge caloric value as 2000 Kcal. As substitute - 178.750.000 / 2000 = 89.375 Ton Coal/day Mean CO2 reduce as 27,108 Ton/annum* Also solved sludge landfill problem (ongoing installation) * UNEP simplified calculator , www.uneptie.org/energy/tools/ghgin

  17. THANK YOU

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