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Quality. FTQ @ Final. Final PPM. Weekly Customer PPM. Hilite – 3,919 ppm wk ending 2-6-11 Hilite – 16,380 ppm wk ending 2-13-11 TRW – 363,082 ppm wk ending 2-13-11. Customer PPM. GQS Sort. GQS Sort. Cost of Quality. Cost of GQS at Hilite January - $153,000.
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Weekly Customer PPM Hilite – 3,919 ppm wk ending 2-6-11 Hilite – 16,380 ppm wk ending 2-13-11 TRW – 363,082 ppm wk ending 2-13-11
Cost of Quality Cost of GQS at Hilite January - $153,000 February - $47,000 thru 2-13
Top Issues • Hilite • process change to Thermal Deburr • process change to waterjet • valves, o/s chamfer • Copeland - vision system on washer • Delphi Multec • ridge condition on face causing flow shift at customer • u/s diameters found internally; systemic issue with training • Delphi Saginaw – noise issue; samples sent to customer for evaluation, waiting for feedback; appears related to taper and insert geometry • ZF • gage planning • plant wide spc training • GQS – sorting; work on internalize sort operation to work out of GQS; plan is 30 days from 3-04-11; preliminary approval received from Hilite. • Metrology – focus on staffing and priorities