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SPEEDBOOSTING THE DIGITAL PRINTING INDUSTRY! December 1, 2016, Amsterdam

SPEEDBOOSTING THE DIGITAL PRINTING INDUSTRY! December 1, 2016, Amsterdam. IMI Amsterdam. Speed Increase through thermal management via infrared sensing.

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SPEEDBOOSTING THE DIGITAL PRINTING INDUSTRY! December 1, 2016, Amsterdam

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  1. SPEEDBOOSTING THE DIGITAL PRINTING INDUSTRY! December 1, 2016, Amsterdam IMI Amsterdam

  2. Speed Increase through thermal management via infrared sensing

  3. Exergendesigns and produces the world’s only self powered non-contact Infrared temperature sensors (IRt/c) with a high level of accuracy and repeatability to regulate and control various industrial OEM machine applications Based in Boston/Watertown USA and Veghel/Eindhoven the Netherlands 180 employees >70 patents January 2016: F&S Global Entrepreneurial Company of the Year Award Customers: HP-Indigo, Heidelberg, Xerox, Kodak, M&R, Xeikon, Fuji

  4. Increasing Speed and Quality in many OEM applications Textile Printing 3D Printing Digital Printing Various: • Medical / Aesthetical / Diagnostics • Semiconductor Industry • Automotive - Racing • Food • Plastics • Agriculture Industry

  5. WORKING MECHANISM ANDPERFORMANCE IMI Amsterdam

  6. Speedboost Equation inDigital Printing > Digital Speedboost Offset Profitability 0 Production >

  7. Our best secret weapon: Dr. Francesco Pompei & his team Exergen’s founder and president, Dr.Pompei, holds 70 patents in non-invasive thermometry for medical and industrial applications, is the inventor of the IRt/c and the Temporal Artery Thermometer. He is a world expert in thermometry and thermodynamics.

  8. New method: Speedboost Leads to a General Equation for Non-Contact Temperature Monitoring of Internal Temperatures of Moving Materials

  9. mV = c ( T - T ) + ( T -T )  out T S S CJ  = ( T - T ) when c =  T CJ  = Seebeck coefficient Principles of the Self-Powered IRt/c

  10. Uniqueness of our IRt/c • No Power Required • T/C Compatible • 0.0001oC Resolution • 0.01oC Repeatability • Intrinsically Safe • Simple, Rugged, Cost effective

  11. Rs R2 RT + Vs R3 V+ R1 C1 V- Simple Elegant Design for High Reliability • Mathematical equations solved by drift-free passive components • No power requirement • Capable of withstanding harsh environments over indefinite times delivering accuracy

  12. Thermal Management: SPEEDBOOST

  13. Jean Baptiste Joseph Fourier1768-1830 Pierre Simon Marquis de LaPlace1749 -1827 • Fourier’s Equation of Heat Conduction • Unsteady State Heat Conduction for Moving Materials • Laplace Transform Method of Solution • Converts Partial Differential Equation to Ordinary Differential Equation Francesco Pompei1948 - • Patented New Method of Solution Leads to a General Equation for Non-Contact Temperature Monitoring of Internal Temperatures of Moving Materials

  14. Deriving The SPEEDBOOST Equation • Set the surface temperature equal to the center temperature, then the equation reduces to • Since K2/K1 is a function only of material properties and speed:

  15. The SPEEDBOOST Equation The ratio can be formed, which then becomes:

  16. General Equation for Non-Contact IR Temperature Monitoring of Internal Temperatures of Moving Materials is Combined with Surface Temperature • Leads to Uniform Material Temperature When Controlled via the SPEEDBOOST Equation • Which Forces the Control System to Apply Heat at an Optimally Balanced Rate

  17. Example SPEEDBOOST: HP Indigo We'realwayslookingforwaystoincrease flash curing speed andquality in the most costefficient way possible. Thatmeantworkingwithaninnovativeandindustry-leading sensor vendortofindthe sensor that met ourrequirements. Exergen Global was thatvendor. A complex problem was tackledbyourcombined teams andsolved in a veryneat way: “A customizedExergenIRt'c sensor” - Bo Magda, VP of Engineering of M&R, Chicago IL, USA

  18. Example SPEEDBOOST: HP Indigo HP Indigo 12000 Digital Press A 29 inch digital offset presswithextensivecapabilities • Printing speed • 3450 sheets per hour 4/0 • 4600 sheets per hour in EPM 3/0 • 1725 sheets per hour 4/4 • 4600 sheets per hour 1/1 (monochrome)

  19. Too Ts To Example SPEEDBOOST: Drying • Existing Set-up: • Too = 260 C • Ts = 85 C • To = 25 C • New Set-up: • Too = 260 C • Ts = 85 C • To = 40 C (with preheat) • Potential Speed Increase*: • 33% *Assuming all other factors are permitting

  20. Example SPEEDBOOST: Laminating Too To Ts • Existing Set-up: Too = 105 C Ts = 85 C To = 25C • New Set-up: Too = 110 C Ts = 85 C To = 25C • Potential Speed Increase*: • 25% *Assuming all other factors are permitting

  21. Example SPEEDBOOST: Heat Sealing To Too Ts • Existing Set-up: Too = 150 C Ts = 120 C To = 25 C • New Set-up: Too = 150 C Ts = 120 C To = 45 C (with preheat added) • Potential Speed Increase: • 27%

  22. Our role We don’t ‘just’ supply sensors, we provide: Sensoranics: Custom Specific Solutions and developments Technical support in the R&D phase and beyond Huge knowledge and experience in thermodynamic processes. Assistance in sensor read-out electronics: the most accurate, fast and cheap solution Wireless sensor readout solutions

  23. How does a non contact infrared sensor solution fit into YOUR application or system? www.exergenglobal.com,bvanliempd@exergenglobal.com

  24. THANK YOU AND REMEMBER… YOU WILL BE OUR CUSTOMER… BUT YOU DON’T KNOW THAT YET!!!!!

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