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Avon Plastic Products, Inc.

Avon Plastic Products, Inc. Company Overview Manufacturing Facilities: Rochester Hills, MI Established 1978 ISO 9001-2008 Registered TS 16949 compliant 40 Employees 15 Injection Molding Machines: - 75 ~ 1100 ton $5 Million Annual Sales. Avon’s Major Customers. Magna

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Avon Plastic Products, Inc.

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  1. Avon Plastic Products, Inc. Company Overview • Manufacturing Facilities: Rochester Hills, MI • Established 1978 • ISO 9001-2008 Registered • TS 16949 compliant • 40 Employees • 15 Injection Molding Machines: - 75 ~ 1100 ton • $5 Million Annual Sales

  2. Avon’s Major Customers • Magna • Irvin Automotive / Takata • Lear • General filters • Flex-N-Gate • General Motors • Kern- Liebers • Link Technologies • Hi-Lex • Dura Automotive

  3. Primary Resin Systems • Avon processes 2 Million Lbs. of resin annually:

  4. Core Products • Automotive • Black plastic components (Exterior / Engine ) • Interior components (molded in color) • Insert molded with metal and plastic components ( Exterior / Interior ) • Dunnage ( Packaging related components ) • Consumer • Filter components • Flower Pots • Packaging components

  5. Door Sealing Systems Window Garnishes Glass Run Channels

  6. Glass Run Channels

  7. Shift Boots

  8. Insert Molding of Flexible PVC

  9. Security Shades

  10. Headliner and Visor Trim

  11. Visor cores and Clam Shells

  12. Center Console Components

  13. Center Console Components

  14. Core Processes • INJECTION MOLDING • INSERT MOLDING • WORK CELL CAPABILITIES • SONIC WELDING • HOT MELT ADHESION • COMPONENT ASSEMBLY • ROBOTIC EXTRACTION

  15. Sonic Welding

  16. Robotic Extraction

  17. Lean Corporation Avon’s Secret To Low Cost Production: • KAN-BAN (MIN / MAX) • POKE-YOKE • QUICK CHANGEOVER • TPM • STANDARDIZED SET-UPS • VISUAL FACTORY • WASTE ELIMINATION • Zero Debt

  18. AVON’S CORPORATE MISSION Be committed: • To our customers, employees, & communities. • To continuous improvement in every aspect of our business through our quality programs. • To be profitable by implementing Lean Manufacturing methods.

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