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This final production of top-notch pinball machinery showcases improved features like double dovetail and trademarked logos. With resources including vertical machining center and various tools, the process plan details wooden and aluminum base manufacturing. The fixture, dubbed "The Pinball Wizard," estimates work content and total hours. The status of materials, tooling, and fixtures is outlined, with costs and licensing considerations provided. For any inquiries or clarifications, feel free to ask!
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The Who’s Final Production Presentation“Better than the last one” Paul Freund Mark Radio Chad Swanson
Previous Prototype • Single Dovetail • Solid Base • 2.5” x 4.5” • Oval Wood Base
Final Product • Double Dovetail • Box Tubing for Base • 3” x 5” • Rectangular Wood Base • “Trademarked” Logo
Haas Vertical Machining Center Router Cut-off Saw Fixtures ¾” Dovetail Cutter ¾” Spot Drill ¾” Flat End-mill 3/8” Flat End-mill 6” Face-mill Resources and Tooling
Wood Base • Walnut • 4 ½” x 6 ½” x ¾” • Rectangular groove cut in to house Al base • Routed Edges • Natural Walnut Stain
The Aluminum Base • 3” x 5” x 1/8” Al Box Tubing • 4 “male” dovetail ends cut into top • Bead blasted
The Top • 3” x 5” x 3/8” • Double Dovetail • Bead Blasted • Field Feature • “Trademarked” Logo • Alternate Oval Logo
Estimated Work Content (Time)50 Pieces • Dovetail Top ~ 3 Hours • Dovetail Base ~ 5 Hours • Machine Field ~ 5 Hours • Bead Blast ~ 5 Hours • Wood Bases ~ 3.5 Hours • Miscellaneous Filing ~ 2 Hours • Assembly ~ 1.5 Hours • TOTAL HOURS ESTIMATED ~ 25
Status of Materials, Tooling, & Fixtures • Materials • All Aluminum arrived 11/14/2001 • Have 10 Wood Bases, 2-Day Lead Time for more • All tooling currently on hand, may need extra dovetail cutters • Either fixture modifications or new fixture to be machined for Aluminum bases
Costs • 3 x ½” Aluminum Stock—32’ = $181.54 • 3 x 5 Al Tubing = $182.88 • Shipping = $20.00 • Wooden Base = $75.00 • Miscellaneous = $75.00 • Machining/Resource Costs = $450.00 • Licensing = $350.00 • Personalization TOTAL = $1334.42 or $26.69/unit ($19.69/unit without licensing)