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Updated: 10/28/2008

DAVE MOLNAR President. GARY WARD Vice President Sales. BILL KUHAR Engineering Manager. DENNIS RHODES Sales Engineer. Gearless AC PM Synchronous Machines. Updated: 10/28/2008. SECTION ONE. Gearless AC PM Synchronous Machines. Gearless AC PM Overview. Feature Overview.

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Updated: 10/28/2008

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  1. DAVE MOLNAR President GARY WARD Vice President Sales BILL KUHAR Engineering Manager DENNIS RHODES Sales Engineer Gearless AC PM Synchronous Machines Updated: 10/28/2008

  2. SECTION ONE Gearless AC PM Synchronous Machines

  3. Gearless AC PM Overview Feature Overview • AC Permanent Magnet Synchronous Design • Machine, Traction Sheave, Brake, and Encoder provided • Nearly Maintenance Free – No Brushes to maintain • Sub Base with Secondary Sheave - Options • Double Action - Brake Solenoid • Self-Cooling Motor • Accessible Lifting Lugs • Thermal Sensing Device 800 Series 500 Series 400 Series

  4. Gearless AC PM Overview Top 10 Important Features about AC PM Technology • 1. Instant start-up (pre-torque) • Because the rotor does not first have to be magnetized, as in an induction motor, the PM motor is ready to go in milliseconds, potentially improving elevator response time. 2. No standby power required • Unlike a DC motor with a wound field, which may require a constant 500 to 1000 watts of power, the PMAC machine does not consume any power while at rest. This further reduces both the direct power cost and reduces the heat rejected by the elevator into the buildings thermal envelope. • 3. High efficiency Operation • The PMAC machine is approximately 15% more efficient than an induction motor of equal power output. The means lower heat rejection, and more actual mechanical work per kW/h of electricity consumed. • 4. Total Enclosed Design • The PMAC motor is so efficient that it needs no internal ventilation. The enclosed design eliminate the need for cooling fans (eliminating both a failure mechanism and a maintenance task), and keeps all foreign material out of the motor.

  5. Gearless AC PM Overview Top 10 Important Features about AC PM Technology • 5. No brushes and or commutator • Eliminates major maintenance concerns, both with the direct replacement of brushed and the generation of carbon dust. In DC systems, excessive buildup of carbon dust can lead to catastrophic failure of both a hoist motor and MG set. • 6. Quiet Operation • The PMAC motor design allows for quieter operation as compared to an AC induction motor. This is due to the design and construction, and the fact that very low, sub-audible AC frequencies are used. No external fan is used. • 7. Responsive Operation • The combination of reduced moving mass and high torque capabilities make the PMAC motor more responsive to the control system. The result is superior elevator ride quality as well as easier adjustment and maintenance. • 8. Power Savings • The use of a regenative drive system further reduces operating costs by returning energy back to the AC line when the elevator is decelerating or carrying a load.

  6. Gearless AC PM Overview Top 10 Important Features • 9. Compact design (65% Smaller than Traditional Geared DC) • PMAC gearless hoists offer the lightest, most compact package, as compared to traditional DC motor designs. • 10. CSA Rated for use in North America US CANADA

  7. Gearless AC PM Overview Technical Specifications Overview • Frame 800 (Models 805 and 808) at 50% CWT • 1:1 Applications: 2000 to 4500 pound car capacity @ 500 to 1400 fpm • 2:1 Applications: 3000 to 8000 pound car capacity @ 400 to 700 fpm • Sheaves: 26, 22.5 Inch Based on Rating (5/8 or 9/16 Inch ropes respectively) • Frame 520 (Models 522 and 525) at 50% CWT • 1:1 Applications: 2000 to 3000 pound car capacity @ 100 to 700 fpm • 1:1 Sheave: 20 Inch (1/2 Inch rope) • 2:1 Applications: 1750 to 6500 pound car capacity @ 200 to 700 fpm • 2:1 Sheave: 20 Inch (1/2 Inch rope) • Frame 470 (Models 472, 475 and 478) at 50% CWT • Applications: 1375 to 4000 pound car capacity @ 100 to 500 fpm • Roping 2:1 • Sheave 400mm (10 mm ropes)

  8. Gearless AC PM Overview Gearless AC Dual Coil Brake • Drum Brake • Dual Coil Solenoid Operation • Manual Brake Release • Satisfies Unintended Car Movement for A17.2000 • Each Shoe Operates Independently • Each Shoe Holds 125% of Capacity • Ascending Car Protection A17

  9. Gearless AC PM Overview Gearless AC Heidenhain Encoder Frame 520 and 472 Encoder Heidenhain ECN1313 Frame 800 Encoder Heidenhain ECN113

  10. Gearless AC PM Overview Gearless AC Sub Assemblies • Sub-Base with Secondary Sheave • Isolation Under Sub Structure for Vibration • Rope Guard or Cover • Brake Switch • Breakdown Crating 20% Less Weight Frame 525 Frame 805

  11. Gearless AC PM Overview Gearless AC Sub Assemblies: Scale Dimensions

  12. Gearless AC PM Overview • Gearless AC Efficiency Comparison

  13. Gearless AC PM Product Line Summary • Amazing growth of Gearless PM Machines in the past 15 years • Revolutionary change to smaller Elevator Traction Products • Broad range of product offering • New design releases offered • Superb Ride Quality • Top Ten and more features Gearless AC PM • Designed for New Construction as well as Modernization

  14. SECTION TWO 800 Series Frame – Gearless AC PM Synchronous

  15. 800 Series Frame Overview Specifications Frame 800, 805 and 808 at 45% CWT • 1:1 Applications: 2000 to 4500 pound car cap. @ 500 to 1400 fpm • 2:1 Applications: 3000 to 8000 pound car cap. @ 400 to 700 fpm • Sheaves: 26, 22.5 Inch 5/8 or 9/16 Inch ropes respectively

  16. 800 Series Frame Overview Specifications • 44 poles • 40,000 pound suspended load • 2 Frame Lengths : • Frame 805 = 1911 ft-lbs. • Frame 808 = 2530 ft-lbs. • Dual circuit brake (2 coils, 2 springs and 2 brakes) • Currently being tested • Each circuit will provide 3392 Ft-lbs. • Self Cooling, No Auxiliary Fan Required • Totally enclosed motor • Absolute Shaft Encoder • Heavy Duty Encoder Guard

  17. 800 Series Frame Features • Ribbed Frame to assist with temperature dissipation • Cast Iron Frame to reduce Sound • Rigid Base - Heavy Duty Mounting • Heavy Duty Long-Life Bearings • Drum Brakes & Shoes - Independently Activated • Electrically Activated Brake Solenoid • Flexible Rope Grooving - U or V Groove • Multiple Sheave Diameters Available • Removable Traction Sheave • Double Wrap Capability • Up to 12 Grooves

  18. 800 Series Frame Hollow Shaft EncoderFour H-D Lifting Lugs Heavy Duty Cast Encoder CoverLubrication Fittings Provided Removable Sheave and BrakesEnclosed and Self Cooling MotorUp to 12 U or V Grooves Encoder Heidenhain ECN113

  19. 805 Series Frame: Dimensional Scale

  20. 808 Series Frame: Dimension Scale

  21. 800 Series Frame Gearless AC PM Duty Tables 2:1 Roping Left 1:1 Roping Below

  22. SECTION THREE 500 Series Frame – Gearless AC PM Synchronous

  23. 500 Series Frame (1:1 Roping) Overview Specifications • Applications for 3000 pound car capacity, up to 700 fpm at 50% CW • 20 poles • Dual circuit brake - 2215 Ft-lbs (3003 NM) each circuit • 20" sheave ( grooved for 7 1/2 Inch ropes), encoder, and encoder cable. • Machine weight is 3,630 pounds (1,650 Kg.) • 1:1 Motor developed and tested: 36 HP, 115 rpm, 1667 ft-lb, 460 V  (19.2 Hz.) Maximum torque = 3400 ft-lbs.

  24. 500 Series Frame (2:1 Roping) Overview Specifications • Applications for 2000 to 6500 pound car capacity, up to 700 fpm at 50% CW • 20 pole design • Dual circuit brake - 2215 Ft-lbs (3003 NM) each circuit • 20” (508 mm) grooved for 1/2 Inch ropes, encoder, and encoder cable. • Machine weight approximately 2,600-3,600 pounds (1,180-1,640 Kg.)

  25. 500 Series Frame Important Features • Designed to displace traditional DC geared machine running 350-500FPM; 2,500 /3,000lbs, 1:1 roping • 60% smaller than traditional geared DC • No other competitive machine available to meet this Frames specifications

  26. 522 Series Frame: Dimensional Scale

  27. 525 Series Frame: Dimensional Scale

  28. 500 Series Frame Gearless AC PM Duty Tables 2:1 Roping Above 1:1 Roping Below

  29. SECTION FOUR 400 Series Frame – Gearless AC PM Synchronous

  30. 400 Series Frame (2:1 Roping) Overview Specifications • Frame 470 (Models 472, 475, and 478) at 50% CWT • Applications: 1375 to 4000 pound car cap. @ 100 to 500 fpm • Roping 2:1 • Sheave 400mm (10 mm ropes)

  31. 400 Series Frame Features • For Machine or Machine Roomless (MRL) applications • Mount in any direction with ropes extending toward base • Frame 472 is 20 poles and is rated at 435 Ft-lbs (590 Nm) • Frame 475 is 20 poles and is rated at 590 Ft-lbs (800 Nm) • Frame 478 is 20 poles and is rated at 810 Ft-lbs (1100 Nm) • Dual circuit brake – Frame 472 is 682 Ft-lbs (925 NM) each circuit • Dual circuit brake – Frame 475 is 734 Ft-lbs (995 NM) each circuit • Dual circuit brake – Frame 478 is 1400 Ft-lbs (1875 NM) each circuit • North American and Asian versions available • Weight: 900 -1375 pounds

  32. 472 Series Frame: Dimensional Scale

  33. 475 Series Frame: Dimension

  34. 478 Series Frame: Dimension

  35. 470 Frame Gearless AC PM Duty Table 2:1 Roping

  36. If you have questions, please contact us (330) 734-3600 DAVE MOLNAR President MolnarD@ImperialElectric.com GARY WARD Vice President Sales WardG@ImperialElectric.com BOB CAPUTO East Coast Sales BobC@ImperialElectric.com DENNIS RHODES Sales Engineer RhodesD@ImperialElectric.com

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