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Internationally Harmonized Aerospace Standards for First Article Inspection AS9102, EN 9102, SJAC 9102 Dick Pocock VP, Quality Assurance Honeywell Engines and Systems Phoenix, Arizona. What is AS9102- FAI Standard?. International Standard for First Article inspection (FAI), co-published as
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Internationally Harmonized Aerospace Standards for First Article Inspection AS9102, EN 9102, SJAC 9102 Dick Pocock VP, Quality Assurance Honeywell Engines and Systems Phoenix, Arizona
What is AS9102- FAI Standard? • International Standard for First Article inspection (FAI), co-published as • AS9102 by SAE in Americas • EN 9102 by AECMA in Europe • SJAC 9102 by SJAC in Asia • Developed by International Aerospace Quality Group (IAQG) • Outlines the Documentation and Inspection Requirements • Published in August 2000
Motivation to Develop a Common Standard • Current Status • Aerospace Companies Have Somewhat Common Requirements for First Article Inspection (FAI) • Documentation Requirements Differ • Common Standard and Unified Requirements Will • Eliminate Common Errors and Omissions • Simplify FAI for Suppliers • Focus on Product Quality Rather Than Documentation • Writing Team Charter: • Standardized Aerospace FAI Requirements • A Common Form of Documentation for Supplier FAI
Key Elements of AS/EN/SJAC 9102 • When to Perform FAI- Full And/or “Delta * ” FAI: Specific Triggers • What to Inspect: Unified Requirements for Inspection • How to Document- Common Format for Documenting FAI Results * Delta FAI: The FAI requirements may be satisfied by addressing differences between current configuration and prior approved configurations
When to Perform First Article Inspection? • Full FAI • New Part • New Supplier or New Location of Manufacture • Lapse in Production- Default: 24 Months • Delta* FAI • Drawing Change/ Revision Change • Manufacturing Process Change: Including NC Programs, Material Change, Sub-tier Change • Change in Inspection Method or Inspection Plan * Delta FAI: The FAI requirements may be satisfied by addressing differences between current configuration and prior approved configurations
Applicability • Assemblies and All Levels of Parts Within an Assembly, Including Castings and Forgings • Organizations That Are Responsible for Producing the Design Characteristics • Suppliers and Their Subcontractors Who Produce Design Characteristics, • Suppliers Responsible for Ensuring That Characteristics Conform to Customer Requirements.
What is Included in First Article Inspection? • Verification of All Design Characteristics: • Dimensional Verification Via Marked up (or “Ballooned”) Drawing That Correlates Characteristic Number From FAI to the Drawing. • Part Marking Replication • Material and Special Process Certs (Including Operator Certs (e.g. NDT, Welding), If Required). • Manufacturing Process Verifications • Manufacturing Routing Sheets. • Referenced Exhibits Supporting the FAI (e.g. CMM Data Printouts, Test Data, Acceptance Test Procedures, Process Certifications, etc.). • Process Capability Studies, As Applicable. • Gauge Correlation, As Applicable. • Tooling Traceability, If Tooling Is Used to Verify Design Characteristics • Nonconformance Resolutions
Common Documentation Requirements • Standardized Forms With Each Field Numerically Coded • Form 1: Part Number Accountability • Form 2: Product Accountability – Raw Material, Special Process(s), Functional Testing • Form 3: Characteristic Accountability, Verification and Compatibility Evaluation • Forms May Be Generated Electronically... Must Contain All the Required Information • SAE Allows Free Reproduction of the Forms
Frequently Asked Question • Visit: http://www.iaqg.sae.org/iaqg/publications/faq9102.htm OR http://www.sae.org/iaqg/publications/faq9102.htm • Contact Your Sector Designated Representative (SDR) • Chet Date, Honeywell (Americas) • Cristobal Casado, CASA (Europe) • Nori Kobayashi, IHI (Asia)
Where to Obtain AS9102 Copies in US? • Society of Automotive Engineering (SAE) • AS9102 available for purchase from SAE http://www.sae.org/servlets/techtrack?PROD_TYP=STD (There are no spaces in this web address...they are underlines) • The current price for the standard is : • Mail: $45 List Price ($36 member price) • Fax: $75 List Price ($60 member price) • Download: $59 List Price ($47.20 member price)
Where to Obtain SJAC 9102 Copies in Japan? • SJAC9102 - Japanese language version of 9102 standard is available from Japanese Standards Association (JSA) • Address: JSA 1-24, 4 chome, Akasaka, Minato-ku, Tokyo 107-8440 • Tel: 03-3583-8002 • Fax: 03-3583-0462