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OMRON Corporation Electronic & Mechanical Components Company Introduction to Business. Technologies. 欧姆龙中国区优秀代理商. 欧姆龙中国区优秀代理商 —— 大盛唐电子集团. 欧姆龙中国区优秀代理商 —— 大盛唐电子集团 www.szdst.com.cn. EMC Technologies. High-precision Die Technology. 1. High-precision Parts Processing Technology. 2.
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OMRON Corporation Electronic & Mechanical Components Company Introduction to Business Technologies 欧姆龙中国区优秀代理商 欧姆龙中国区优秀代理商——大盛唐电子集团 欧姆龙中国区优秀代理商——大盛唐电子集团 www.szdst.com.cn
EMC Technologies High-precision Die Technology 1 High-precision Parts Processing Technology 2 Functional Materials Technology 3 EFC Process Technology 4 Light-wave Control Technology 5 欧姆龙中国区优秀代理商——大盛唐电子集团 www.szdst.com.cn
Foundation Technology Five Supporting Technologies for Manufacturing Innovation 1 OMRON is committed to developing innovative Electronicand mechanical components by capitalizing on leading-edge technologies. Our aim is to create a comfortable interface between people and machines. While working to develop distinctive products using our key leading technologies, we also accelerate forward-looking developments as apart of our drive to spur innovation in manufacturing technology. High-precision Die Technology 2 5 High-precision Parts Processing Technology Light Control Technology 3 4 EFC Process Technology Functional Materials 欧姆龙中国区优秀代理商——大盛唐电子集团 www.szdst.com.cn
Foundation Technology High-precision Die Technology 1 1 High-precision die technology is used to produce fine-components. The micro-sized mechanical components produced from these highly precise dies allow the company to deliver extremely high performance at a low cost. High-precision Die Technology High-speed press die 5 2 High-precision hollow bending die High-precision Parts Processing Technology Light Control Technology High-precision Parts Processing Technology 2 High-precision parts processing technology is employed for the production of micro-sized components using dies. This technology enables close-to-1 second molding speeds that exceed current standards in the industry, and extremely thin molding with a wall thickness of below 0.1mm. These capabilities are essential for low-cost production of high-performance products. High-cycle molding 3 4 EFC Process Technology Ultra-thin wall molding Functional Materials Functional Materials 3 Functional materials technology makes maximum use of advanced material evaluation technology to develop highly functional and reliable materials. Optimal combinations of materials and design/process enable the production of high-quality products at a low cost. High-function molding materials High-precision seal bonding High-reliability contact EFC Process Technology EFC process technology is the innovative technologies that is makes maximum use of the electroforming method and fine master processing, to create parts of a unique shape or complex shape unprecedented. By the creation of innovative shape, has realized a high-performance, high-functional key device. 4 Micro-shape formation Micro-electroforming Light Control Technology Light control technology produces varieties of optical functions through miniaturized structures. By drawing on advanced light-control technology, we are working to create higher- functionality and higher-performance optical devices, such as illumination devices. 5 Micro-optics Optic Control 欧姆龙中国区优秀代理商——大盛唐电子集团 www.szdst.com.cn
High-speed Press Die / High-precision Hollow Bending Die Technology ①High-precision Die Technology Miniaturized, Low-profile Product Designs Achieved through Microbending Micro-punching CAE analysis + Microbending Proprietary CAE analysis technology for developing CAE software capable of analyzing micro-fabricated shapes, first of its kind Punch blade 200μm φ50μm 150μm Post-punching product φ50μm ① 200μm ② ③ 欧姆龙中国区优秀代理商——大盛唐电子集团 www.szdst.com.cn
Ultra Thin Wall Molding / High-speed Molding Technology ②High-precision Parts Processing Technology Thin Wall, High-speed Molding for Incorporating Higher Functions at Low Cost Ultra Thin Wall Molding High-cycle Molding High-precision thin wall injection molding using OMRON proprietary software Stable quality Mold for high-speed process Reduces component quality variations in low-volume high-speed molding High-precision, long-life mold High-cycle molding (1-s molding) Fastest Levelin the World* *According to 2012 OMRON investigation. Mass production possible using general-purpose molding machine Filling NG Filling OK 欧姆龙中国区优秀代理商——大盛唐电子集团 www.szdst.com.cn
Connectors Relays Switches Functional Material Technology ③Functional Materials Technology Functional Materials Create High-function, High-reliability Products High-reliability contacts High-precision sealant High-function molding compounds Other materials Materials evaluation Metal, organic and inorganic materials 欧姆龙中国区优秀代理商——大盛唐电子集团 www.szdst.com.cn
Functional Material Technology ③Functional Materials Technology Development of Functional Materials High-reliability Contacts Analysis technology for contact switching characteristics makes contact material optimization possible (long life, high reliability) Development of preciousmetal less contact (resourceconservation) Contact reliability technology Connector platingevaluation/analysis technology Measured contact waveform 欧姆龙中国区优秀代理商——大盛唐电子集团 www.szdst.com.cn
Functional Material Technology ③Functional Materials Technology Development of Functional Materials High-function Molding Compounds High-precision Sealant Enhancing functionality of molding compounds (low dust generation, high thermal resistance, stable molding, etc.) Optimized process for seal quality improvement Seal material Optimization Materialsrecycling technology (resource conservation) Seal process Seal Design Evaluation technology for standardization of materials Sealant Development of highly heat-resistant sealant 欧姆龙中国区优秀代理商——大盛唐电子集团 www.szdst.com.cn
100nm Materials Evaluation Technology ③Functional Materials Technology Materials Evaluation Technology Supports High Quality and Reliability of Products/Materials Surface Analysis Cross-section Machining FE-SEM_EDXUltrahigh-resolution observation/elemental analysis AES Superficial layer elemental analysis EPMA Highly sensitive elemental analysis Mechanical polishing Wide range (millimeters-) Cross-section polisher Several hundreds of micrometer precision FIB Micron-sized parts (1µm-) 欧姆龙中国区优秀代理商——大盛唐电子集团 www.szdst.com.cn
Materials Evaluation Technology ③Functional Materials Technology Materials Evaluation Technology Supports High Quality and Reliability of Products/Materials Thermal Analysis Organic Matter Analysis Imaging FT-IR Organic matter composition analysis GC-MS Organic gas composition Analysis GPC Molecular weight analysis Analysis of sample’s thermal properties TG/DTA: Thermo gravimetry/differential thermal analysis DSC: Differential scanning calorimetry TMA: Thermomechanical analysis DMA: Dynamic mechanical analysis Rheometer: Measurement of viscoelastic properties of liquids 欧姆龙中国区优秀代理商——大盛唐电子集团 www.szdst.com.cn
Material Technology for Relay ③Functional Materials Technology High-function and High-reliability Materials are Developed by Utilizing Advanced Materials Evaluation Technology Relay Magnetic material Contact material Magnet wire material Spring material Molding compounds Sealant Sealing compound 欧姆龙中国区优秀代理商——大盛唐电子集团 www.szdst.com.cn
Material Technology for Switch and Connector ③Functional Materials Technology High-function and High-reliability Materials are Developed by Utilizing Advanced Materials Evaluation Technology Switch Contact Materials Technology Seal Materials Technology Molding Materials Technology Spring and Terminal Materials Technology Connector Spring and Terminal Materials Technology Molding Materials Technology Plating Technology 欧姆龙中国区优秀代理商——大盛唐电子集团 www.szdst.com.cn
EFC (Electro Formed Components) Process Technology ④EFC Process Technology The First Ever Successful Mass Production of Connectors* with Electroformed Contacts *According to OMRON investigation on July 2012. Mass Production of Small Precision Metal Components with Electroforming ApplicationExampleof Product FPC Connector Material Technology for the Development of New Materials with Superior Spring Characteristics Characteristics of New Electroforming Materials Batte ry Connector Application Examples ・Smart phone ・Tablet PC ・Digital Audio Player ・DSC/DVC 欧姆龙中国区优秀代理商——大盛唐电子集团 www.szdst.com.cn
Master-making Technology ④EFC Process Technology Direct Processing for Metal Dies with a Precision ofSeveral Tens of Nanometers Shaper method Endmill method Turning method Fly-cutting method Used to create axisymmetric structures such as lenses, etc. Used to generate linear patterns and 3D shapes For cutting curved grooves and concave/convex 3D patterns For cutting channels and creating 3D patterns Microlens V groove Channel (groove) Fresnel lens pattern Cylindrical Prism Other shape 欧姆龙中国区优秀代理商——大盛唐电子集团 www.szdst.com.cn
Electroforming 電鋳 High-precision Mold Creation using Electroforming Technology ④EFC Process Technology Transferring Master Pattern onto Metal Mold Preparation Removal Apply conduction processing to thesurface of master mold A replicated mold is created Master mold Nickel electrode Master mold Electroforming Nickel electroplating solution The master model is separated from the electrocasted form. Master mold can be made of metal, resin or glass Nickel is deposited on the master mold to create a reversed shape. 欧姆龙中国区优秀代理商——大盛唐电子集团 www.szdst.com.cn
Technology to Increase Efficiency ⑤Light Control Technology Bright Uniform Light with Fewer LEDs Helps Save Energy for Illuminated Devices With this technology, minute optical patterns are optimally arranged to efficiently and uniformly light surfaces with LEDs (point light sources). Minute Optical Patterns Previous Method Minimum LEDs LED LED 9 LEDs 2 LEDs Dimple Patterns with Special Prism Shapes Application Examples ・Illuminated switches 欧姆龙中国区优秀代理商——大盛唐电子集团www.szdst.com.cn
Technology to Increase Visual Effects ⑤Light Control Technology Light Technology Achieves Ideal Illumination Helps Increase the Visual Effects of Illuminated Devices All of OMRON’sunique light control technology is optimally integrated in custom optical system design technology that gives form to the visual lighting concepts of the customer. Optical Design Technology Minute Optical Patterns Light Receiver Design Technology Application Examples ・Amusement devices ・Illumination for visual effects Luminance Distribution Simulation Technology 欧姆龙中国区优秀代理商——大盛唐电子集团 www.szdst.com.cn