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PRESENTED BY: DAVID ELLICKS MICHAEL SURRATT

2003 Air Force Corrosion Conference. 2. Powder Coating Overview. Project BackgroundWR-ALC Powder Coating Project Description And StatusComponents CoatedOld ProcessResults of Powder Coating Implementation. 2003 Air Force Corrosion Conference. 3. Background. Air Force Corrosion Prevention and Cont

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PRESENTED BY: DAVID ELLICKS MICHAEL SURRATT

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    2. 2003 Air Force Corrosion Conference 2 Powder Coating Overview Project Background WR-ALC Powder Coating Project Description And Status Components Coated Old Process Results of Powder Coating Implementation

    3. 2003 Air Force Corrosion Conference 3 Background Air Force Corrosion Prevention and Control Office (AFCPCO) Recognized The Value Of Powder Coatings For Select Applications. AFCPCO’s Early Involvement With Powder Coating Integration At Kelly AFB TX And Corpus Christie Army Depot (CCAD) AFCPCO Taken The Engineering Lead To Assist The Transfer And Integration Of Powder Coating Technology In USAF

    4. 2003 Air Force Corrosion Conference 4 Background (Cont.) HQ AFMC/LGP-EV Established The PCIWG To Utilize The Expertise Within The ALCs, AFRL, AFCPCO, Weapon System Offices, HQ AETC And Develop A Common Approach To Powder Coating Integration. PCIWG Developed Standardized Test Protocols For Powder Coating Testing Within The Air Force.

    5. 2003 Air Force Corrosion Conference 5 WR-ALC Project AFCPCO And HQ AFMC/LGP-EV Initiated A Project To Introduce Powder Coatings At WR-ALC. WR-ALC/TIP Selected The Hydrostatic Test Shop, Building 150. Workload Includes Overhaul Of: Life Raft Inflation, O2, CO2 and Nitrogen Bottles Flightline And Building Fire Extinguishers

    6. 2003 Air Force Corrosion Conference 6 Components

    7. 2003 Air Force Corrosion Conference 7 Old Process Walnut Shell Abrasive Coating Removal Visual Insp. For Damage, Including Corrosion Zinc Phosphate Pretreatment Varied T.O. Directed Primers and Topcoats Including Zinc Chromate (TT-P-1757), Lacquer (MIL-L-7178), Enamel (TT-E-489) And Epoxy Primer (MIL-PRF-23377) And Polyurethane (MIL-PRF-85285) Limited workspace, variable workload resulting in frequent backlogs

    8. 2003 Air Force Corrosion Conference 8 New Process Same Coating Removal, Inspection, And Pretreatment Processes Powder Coatings Selected to Replace Liquid Coatings and Primers: Lo-Temp Cure Epoxy Powder For Life Raft, O2, CO2, Nitrogen bottles, And Interior Fire Extinguishers Lo-Temp Polyester TGIC For Flightline Halon Bottles Lo-Temp Zinc-Rich Epoxy Corrosion Inhibiting Primer Project Completed: September 02

    9. 2003 Air Force Corrosion Conference 9

    10. 2003 Air Force Corrosion Conference 10

    11. 2003 Air Force Corrosion Conference 11 Process Improvement Cleaner Operation Eliminates Zinc Chromate Primer Coating Eliminates Lacquer, Enamel And Polyurethane Primers And Topcoats Significantly Reduces HAZMAT And HAZWASTE Improved Workplace Environment Painting Turnaround Time Reduced From Days To Hours Elimination of Excessive Parts Backlog Improved Coating Performance

    12. 2003 Air Force Corrosion Conference 12 Points of Contact Pgm Mgr: Air Force Corrosion Prevention and Control Office -- (478) 926-3284 Major Dan Bullock daniel.bullock@robins.af.mil Mr. David Ellicks david.ellicks@robins.af.mil Facility Project Lead -- Warner Robins Facility & Process Engineering – (478) 926-4446 Mr. James Hager james.hager@robins.af.mil Contractor: SAIC - Warner Robins -- (478) 929-3932 Mr. Doug Bruner brunerd@saic.com Mr. James Dean deanja@saic.com Mr. Michael Surratt surrattm@saic.com Mr. Joe Yochum yochumjo@saic.com

    13. 2003 Air Force Corrosion Conference 13 Questions?

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