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CITYLINE EXPRESS. CITYLINE EXPRESS. FEATURES. 35,000 copies per hour. For newspaper printing, inserts, supplements, books and magazine printing. For medium circulation dailies. Vertical web leads. Mono & H unit with integrated unwind, Tower with
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CITYLINE EXPRESS FEATURES • 35,000 copies per hour. • For newspaper printing, inserts, supplements, books • and magazine printing. • For medium circulation dailies. • Vertical web leads. • Mono & H unit with integrated unwind, Tower with • standalone unwind. Autopaster optional. • Motorised registration as a standard feature. • Brush dampening system. • Taper roller bearing. • 2:2:2 or JF 1240 • Pneumatic and PLC controls.
CITYLINE EXPRESS SPECIFICATIONS • Press Speed cph : 35,000 • Cutoff mm. : 508, 533 , 546, 560 578 & 598.5 • Web Width Max. mm. : 915/850 Min. mm. : 700 • Max. Speed / No. of webs cph : II nd fold folder : 35,000 / 6 webs IIIrd fold folder(Rotary) : 30,000 / 4 webs • Web grammage gsm : 38-60 • Non Printing Gap mm. : 20
CITYLINE EXPRESS • MAIN AGGREGATES • •Mono Print unit with integrated unwind • • H Print unit with integrated unwind • • 4x1 Tower print unit • • 4x2 Tower print unit • • 4x4 Tower print unit • Folder upto 2nd fold 6/8 webs ( 2:2:2) • • Standalone unwind for tower units • • Standalone stackable unwinds for tower units
CITYLINE EXPRESS Optional Units • • Third fold • • JF 1240 • • Turner bar • • Bay window • • Balloon former • • Standalone Reel Splicer • • Pneumatic Plate Punching Device
CITYLINE EXPRESS • Optional Features • • Manucolor Remote ink zone control system • • Close loop registration and cut-off control • • Centralized chilled water circulation tank • • Ink replenishment system • • Pneumatic plate bending device • • Detachable shafts between print units or between folder and print unit
CITYLINE EXPRESS PRINT UNITS 4 - Hi tower units to print 4/4, 4/2 or 4/1 colour.
CITYLINE EXPRESS PRINT UNITS H Unit with unwind Mono unit with unwind H Unit
CITYLINE EXPRESS Print Unit - Features • Reverse stack arrangement for tower configuration. • Toolless Plate lockup system. • Tenon type blanket clamping system. / Worm & worm wheel type available only in the version of 850 mm. • Motorized lateral and circumferential registration System. • Plate and blanket cylinders with hardened bearer rings. • Pneumatic ON-OFF for impression and forme rollers.
CITYLINE EXPRESS Print Unit - Features • Shear key in the drive line to protect against heavy jamming. • Unwind integrated with Mono and H Print Units. • Stacked unwinds with Tower print units. • Pneumatic brake for unwind. • Mechanical clutch for decoupling the drive to Print unit.
CITYLINE EXPRESS Inking Unit • Seven roller Inking train having two Ink Form rollers and one oscillating roller in each ink train. • Ink duct drive is through machine drive. • Oscillating roller has ± 17.5 mm. Constant stroke. • Rilsan coated oscillating roller and ink take-up roller. • Adjustment of ink zone is manual via levers running on eccentric bushes .
CITYLINE EXPRESS Dampening Unit • 4 roller non contact brush dampening System with one form roller and one oscillating roller. • D.C. Motor drive for dampening pan roller. • Stainless steel pan roller & chrome plated oscillating roller. • Brush roller driven by a separate induction motor. • Pneumatic ON-OFF controls.
CITYLINE EXPRESS Standalone Flying Splicer - Features • • Maximum diameter of the reel Standard - 1067 mm. • • Two Arm Flying Paster for Automatic reel change. • • Pneumatically operated Reel Clamping Shafts. • • Close loop tension control system having digital display facility for actual tension and set tension.
CITYLINE EXPRESS FOLDER • Jaw folder on 2:2:2 cylinder ratio. • Constant gain RTF roller. • Air cushioned former. • Lap adjustment facility. • Slitter mechanism for tabloid production. • Shear pin in folder drive line. • Adjustable batch counter. • Cross perforation as an option for third fold.
CITYLINE EXPRESS • Standard Accessories • • Plate punching device • • Plate bending device • • Hydraulic web trolley • • Screw compressor with air dryer • • Dampening solution circulation system • • Mechanical web Trolley
CITYLINE EXPRESS Scoring points of Cityline Express over other presses. • Open Loop Motorized LATERAL ± 3mm • & circumferential ± 3MM Register System • • Both Plate & Blanket cylinders are with • hardened bearers • • Precision ground helical gears for cylinders • • Main drive – case hardened spiral bevel gears • • Pneumatic brake with dancing roller • mechanism to maintain precise web tension • • Jaw Folder on 2:2:2 principle
CITYLINE EXPRESS • OPTIONAL FEATURES • • Flying Splicer with Close Loop tension control • • Close loop registration & cut off control system • • Remote zonal inking system • • Shaftless compatibility
CITYLINE EXPRESS CONFIGURATIONS JOURNAL DE JUNDAI , BRAZIL 3 4 Hi Towers 1 H Print Unit. 5 Reel Splicers. 1 Folder ( 2:2:2) KRASNADOR , RUSSIA 2 4 Hi Towers 2 Mono Units with integrated unwind. 2 unwinds. 1 Folder.
CITYLINE EXPRESS CONFIGURATIONS KUWAIT TIMES 5 4 Hi Towers. 2 Standalone Unwind. 3 Stacked Standalone Unwind. 1 Folder (2:2:2). Heat Set Application. DIO RIO DO NORDEST 4 4 Hi Towers 1 H Unit. 6 Basement Reel Splicer. 1 Folder (2:2:2)
CONFIGURATIONS CITYLINE EXPRESS ULTIMATE PRINT MALAYSIA 8 4 Hi Towers. 8 Autopasters 2 Folders (2:2:2) with 2 Baloon Formers Closed loop auto registration system & closed loop zonal Ink control system A GAZETA , BRAZIL 3 4 Hi Towers. 3 Autopasters 2 Folders (2:2:2) with 1 Baloon Formers Closed loop auto registration system & closed loop zonal Ink control system
CITYLINE EXPRESS Installation at Hindustan Times, New Delhi. The installation consists of 7 presslines of 5 towers each in a single pressroom.
CITYLINE EXPRESS INSTALLATIONS
CITYLINE EXPRESS INSTALLATIONS
CITYLINE EXPRESS INSTALLATIONS
REACH US For more details on the Manugraph presses. Please contact : The Sales Department. MANUGRAPH INDIA LIMITED. Sidhwa House, N. A. Sawant Marg, Colaba, Mumbai – 400 005 INDIA. Tel – 91+022+2287 4815 Fax – 91+022+2287 0702 Email – sales@manugraph.com Website – www.manugraph.com