A Comprehensive Presentation on ERP Software for Ethanol Manufacturing

1. BatchMaster ERP for Ethanol

2. Inside This Presentation - What Is Ethanol? • What Is Flex Fuel? • Types Of Flex Fuel • Flex Fuel's Presence On The Indian Stage • Flex Fuel's Presence On The Global Stage • How Is It Made? • Industries Served By Flex Fuel • Uses Of Ethanol & Flex Fuel • Advantages Of Using Ethanol & Flex Fuel • How Ethanol Manufacturing Is Managed Using BatchMaster ERP Software? • Why Us? • Concluding Thoughts •

3. What is Ethanol? Ethanol, or ethyl alcohol, is a type of alcohol that is commonly used as a biofuel, a beverage, and an industrial solvent. • It is a renewable, plant-derived fuel made primarily from crops such as corn, sugarcane, or wheat. • Ethanol is a key ingredient in alcoholic beverages and has various industrial applications, including as a solvent in the pharmaceutical and cosmetic industries. • Its production involves the fermentation, followed by distillation to concentrate the ethanol. • Ethanol plays a pivotal role in shaping sustainable and multifaceted solutions across different sectors. •

4. What is Flex Fuel? Flex Fuel, also known as flexible fuel, is an alternative to conventional gasoline used in vehicles. • It is a blend of ethanol or methanol mixed with traditional gasoline, offering a viable alternative fuel source. • Ethanol plays a key role in manufacturing flex fuel. • Ethanol acts as an oxygen-enhancing additive with a high-octane rating and the characteristic of burning completely. • This fuel is stored in the vehicle's fuel tank and used by the engines as a combined fuel source, providing a substitute for pure gasoline. •

5. Types of Flex Fuel Depending upon the mixture and blending of ethanol and petrol, flex fuel is available in different variants. • For e.g.: E10 is the fuel with 10% ethanol and 90% petrol; E15 is 15% ethanol and 85% petrol. E85 is 85% ethanol and 15% petrol, whereas E100 is 100 % ethanol. • Likewise, depending on the percentage of methanol blended, the flex fuel made using methanol can be M85 or M100. •

6. Flex Fuel’s Presence on the Indian Stage By 2025, at 20% blending level, ethanol demand will increase to 1016 Crore liters. Therefore, the worth of the ethanol industry will jump by over 500% from around `9,000 Crore to over `50,000 Crore. • Estimated 165 LMT of surplus grain will be utilized annually from 2025 to produce ethanol which would result in 30,000 crore payment to farmers. •

7. Flex Fuel’s Presence on the Global Stage Ethanol's use as fuel dates back to 1978, when Brazil successfully ran a car on 100% ethanol. • In response to environmental concerns, countries globally are now adopting eco-friendly alternatives, including biofuels. • The push for Net Zero by 2050 has led to the rapid acceptance of flex fuel as a sustainable transportation solution. • Brazil leads in adopting E100 fuel (100% ethanol), while the US (E85), Canada, Europe (especially Sweden), and India (targeting E20 by 2025) are also embracing flex fuel. • The demand for ethanol in flex fuel is driving production, with the US (corn-based) and Brazil (sugarcane-based) contributing to 82% of global ethanol production. •

8. How it is made: Process Of Flex Fuel Production

9. Industries served by Flex Fuel Flex fuel is the becoming the sought-after alternative to the traditional fuel. It might see its usages in many industries like: Aviation Marine Racing sports Automobile

10. Uses of Ethanol & Flex Fuel Automotive Fuel: Used as a blend with gasoline in various ratios (E10, E15) for vehicles. • Cleaner Burning: Reduces carbon monoxide and certain other emissions compared to gasoline. • Renewable Energy: Derived from renewable sources such as corn or sugarcane. • Oxygenate in Gasoline: Used as an additive to increase oxygen content, enhancing combustion efficiency. • Energy Security: Contributes to energy security by diversifying the energy mix and reducing reliance on imported oil. • Industrial Uses: Used in the production of chemicals, pharmaceuticals, and personal care products. • Biodegradable Fuel: Recyclable and environmentally friendly. •

11. Advantages of using Ethanol & Flex Fuel Ethanol and Flex Fuel marks a pivotal move towards sustainable energy, presenting a host of benefits. Here are some - Eco-Friendly Alternative: Ethanol and flex fuel are environmentally conscious choices. • Reduced Carbon Footprint: Lower carbon emissions contribute to a greener planet. • Versatile Fuel Options: Flex fuel provides consumers with options to choose various types of blends. • Sustainable Agricultural Practices: Ethanol production encourages sustainable farming methods. • Incentive for Green Innovation: Drives innovation in green energy solutions for vehicles. • Market Stability for Farmers: Ethanol demand stabilizes agricultural markets. •

12. Advantages of using Ethanol & Flex Fuel Public Health Benefits: Cleaner combustion contributes to improved public health. • Less Vulnerability to Oil Price Fluctuations: Reduced impact from global oil market shifts. • Empowerment of Local Economies: Ethanol production supports local economic growth. • Consumer Empowerment: Flex fuel gives consumers the power to choose sustainable options. • Extended Engine Longevity: Improved combustion can lead to longer engine life. • Adaptability to Existing Infrastructure: Flex fuel utilizes existing fuel infrastructure with minimal modifications. • Rural Development Incentive: Ethanol production stimulates rural development. •

13. How Ethanol Manufacturing Is Managed Using BatchMaster ERP Software? BatchMaster Ethanol ERP is a business management software built specifically for ethanol manufacturers with tools to manage complete supply chain, achieve quality and meet compliance. Here’s how: Enhancing Efficiency: It streamlines operations in gasoline and biorefineries by digitizing workflows which saves time and enhances overall productivity. • Consistent Product Quality: It maintains product quality through set quality tests, ensuring uniform viscosity, density, and other crucial characteristics. • Effective Asset and Inventory Management: It efficiently manages organic residues from crops or wood, serving as essential raw materials in the production of ethanol and methanol. •

14. How Ethanol Manufacturing Is Managed Using BatchMaster ERP Software? Dynamic Formula/Recipe Management: It empowers industries to formulate various recipes, adjusting dynamically to seasonal variations, guidelines, and physical target values. • Precise Production Control: This solution for the ethanol industry controls production for precise manufacturing, managing the blending of gasoline and ethanol or methanol based on flex fuel requirements. • Streamlined Process Workflow: It consolidates and efficiently routes materials through various flex fuel production processes like fermentation, refinery, gasification, and blending. • Enhanced Transparency: It provides transparency through comprehensive dashboards, offering insights into production processes, employee performance, and raw material availability. •

15. How Ethanol Manufacturing Is Managed Using BatchMaster ERP Software? Integrated Data Management: BatchMaster ERP unifies segregated data, making it accessible across departments, and generating meaningful reports. • Efficient Co-product/By-product Tracking: It helps track and cost by-products and co-products like dry distiller grain, carbon-di-oxide, acetone, and methyl formate efficiently. • Strategic Raw Material Planning: It plans raw material procurement for flex fuel, avoiding stockpiling or stock outs and ensuring a seamless production process. • Safety Compliance: The software also ensures safety compliance, maintaining HMIS/WHMIS, safety data sheets (through LISAM integration), SOPs, and instructions to safeguard workers and end users from potential dangers in the inflammable and potentially toxic biofuel industry. •

16. Why us? BatchMaster stands out as an ideal ERP provider for several reasons: Tailored for Ethanol Manufacturers: Specifically designed to meet the unique needs of process manufacturers, ensuring a seamless fit for industries like Flex Fuel. • End-to-End Supply Chain Management: Streamlines and manages the entire supply chain, covering manufacturing, distribution, finance, quality, compliance, et al. • Versatile Deployment Options: Available on Cloud, On-premises, and hybrid models, offering flexibility in choosing the deployment method that suits the business. • Integration with Leading Accounting Software: Seamlessly integrates with popular accounting software like QuickBooks, Sage 50/100/200/300, Tally, ensuring smooth financial operations. •

17. Why us? Compatibility with Leading Platforms: Compatible with different platforms such as SAP Business One, Microsoft Great Plains, enhancing accessibility and adaptability. • Support for Diverse Operations: Supports both make-to-stock and make-to-order operations, catering to the varied production needs of Flex Fuel and related industries. • Scalable for All Business Sizes: Apt for businesses of all sizes – small, mid, and large, offering scalability to accommodate growth and evolving requirements. •

18. Why us? Expert-Backed Continuous Improvement: Supported by a team of Subject Matter Experts and well-trained professionals dedicated to continuous ERP upgrades, ensuring it meets the evolving needs of the Flex Fuel industry. • Comprehensive Module Offering: Provides a comprehensive range of modules including R&D and Formulation, Planning & Production, Inventory Management, Sales & Procurement, Quality Control & Compliance, Finance/Accounting, etc. •

19. Concluding Thoughts Fueling the future of transportation, Flex Fuel stands as a catalyst for global change. • In an era of substantial investments and technological strides in the sector, the potential for research and advancement is vast. • Using an ERP software, ethanol/flex fuel manufacturers can seize a competitive advantage by adopting streamlined processes, ensuring quality and meeting compliance requirements. • By seamlessly integrating and optimizing every aspect of manufacturing process, BatchMaster ERP empowers businesses to not only keep pace with, but lead in the swiftly evolving market. • Ready to take the lead? Connect with us now and explore the boundless possibilities that BatchMaster ERP can unfold for your flex fuel manufacturing success. •

20. Thanks! www.batchmaster.co.in