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Harima Chemicals,Inc.. “Live a better life with what nature provides”. Nov.18,2015. HARIMA CHEMICALS Overview. Harima Chemicals Group Overview. Establishment : Stated Capital : Net Sales : Employees :. November 1947 10,000M - $91 M
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Harima Chemicals,Inc.Harima Chemicals,Inc. “Live a better life with what nature provides” Nov.18,2015 HARIMA CHEMICALS Overview
Harima Chemicals Group Overview Establishment : Stated Capital : Net Sales : Employees : November 1947 \ 10,000M - $91 M \ 82,692M - $678 M (Apr. 2014 - Mar. 2015) 1,460 (Mar. 2015) (Japan: 1/3 , Overseas: 2/3) Net Sales by Geograhty (%) JAPAN North and South America ASIA EU and Others 40.7 20.8 13.7 24.8
Business Overview ● Resin & Tall Oil Products Division Sales: \22,077M - $181M Products: Ink Resin, Coating Resin, Tackifier Resin, Rubber Emulsifier Customer: Toyo Ink, T&K Toka, DIC, JSR ● Paper Chemicals Division Sales: \17,150M - $141M Products: Sizing Agents, Dry Strength Agent, CoatingAgent Customer: Nippon Paper, Oji Paper, Daio Paper, Rengo ● Electronic Materials Division Sales: \5,279M - $43M Products: Solder Paste, Brazing Materials, Electro Conductive Paste Customer: Denso, Panasonic, ● LawterB.V. Sales: \36,731M - $301M Products: Ink Resin, Tackifier Resin and Pine chemicals, Rubber Emulsifier Customer:
Segment sales confugrationSegment sales confugration Resin & Tall Oil Products Lawter Sales 82,600Myen s Paper Chemicals Overseas sales ratio Electonic Materiais 59.3%
Harima’s Bases in Japan Toukuba Research Laboratory Hokkaido Plant(P) Tokyo Plant(R) Sendai Plant(P) Kakogawa Plant(R,P,E) Central Research Laboratory Harima M.I.D,Inc. Ibaraki Plant(R) Seven River,Inc. Nippon Filler Metals,Ltd.(E) Tokyo Head Office Fuji Plant(R,P) Nagoya Sales Office Shikoku Plant(P) Osaka Head Office HARIMA CHEMICALS, INC.
Harima/Lawter Global Facilities in 11 Countries Maastrichit Gunsan USA Bateminette,AL Baxley,GA Atlanta,GA ,Kallo China Suzhou Nanpin Fengkai Ponta ZGrossa, PR China Hangzhou Xinyi Nanning Concordia Maount Maunganui
Harima Chemicals,Inc.Harima Chemicals,Inc. “Live a better life with what nature provides” Harima Chemicals, Inc. Kakogawa Plant
Welcome to Japan Narita International Airport ● ● Kansai International Airport
Kansai Area Kakogawa City Himeji Castle ● Osaka the world cultural heritage Kansai International Airport Kobe
Organization of Kakogawa Plant Resin Plant Coating Resin, Polyamide Resin Rubber Emulsifier Rosin Ester Disproportionated Rosin Plant Paper Chemicals Plant Sizing Agent, Dry Strength Agent Solder Paste, Brazing Materials, Metal Powder for Solder Electronic Materials Plant Director Kakogawa Plant Tall Oil Rosin, Tall Oil Fatty Acid Dimer Acid CTO Fractionation Plant Production Engineering Department Safety,Environmental & Quality Management Department Quality Control Laboratory Logistics Service General Affairs department
OverviewISO registration ISO9001:1998 ISO14001:2000 Kakogawa Plant SiteArea100,000m2 Employees:170Sales: about\ 10,000M Main Plant Capacity Paint/Printing ink resin1,100 t/M Paper sizing agent1,600 t/M Paper strengthen agent1,260 t/M Emulsifiers for SBR 1,620 t/M Solder paste 18 t/M Brazing Materials 150 t/M Metal powder7 t/M Tall Oil Rosin 1,900 t/M Tall Oil Fatty Acid 2,100 t/M Dimer Acid 500 t/M
OverviewISO registration ISO9001:1998 ISO14001:2000 Central Research Laboratory Research Group /Employees90 ・Coating Resin (Acrylic, Polyamide, Alkyd, Hybrid) ・Adhesive Resin (Hot Melt, Rosin Dispersion, Acrylic) ・Paper Chemicals (Sizing Agent, Strength Agent) ・Electronic Materials (Solder Paste, Brazing Material) ・New Field R&D (Lignin, Fluorescent Dye, Resins for Photoresist) ・R&D Planning & Patent Property
Kakogawa Plant Resin Plant Coating resin Polyamide Resin Paper Chemicals Plant Sizing Agent, Strength Agent CTO Fractionation Plant Tall Oil Rosin Tall Oil Fatty Acid Dimer Acid Biomass Power Plant Start in Mar. 2005 Boiler:30 t/hr Output:4000 kW Electronic Materials Product Div. Solder Paste Brazing Materials Metal Powder Central Research Institute Present Location 46
Harima’s Resources Recycling Business InternationalPaper Pine tree Paper Pulp Chip 20 years Crude tall oil Thinned wood Building materials Rosin Fatty acid Byproduct Biomass power generator Planting Power company Plant Harima Chemicals, & MID
CTO Rectifcation Pitch、Head : Biomass Fuel 真空 Vacuum Head Head Head Dehydration equipment FA Pitch CTO DTO Rosin ピッチ ロジン 蒸留トール油 粗トール油 脂肪酸 脂肪酸塔 CTO:Crude Tall OilDTO:Distilluted Tall OilFA:Fatty Asid ピッチ塔 ロジン塔 粗脂肪酸塔
Biomass Power Generation Business New Biomass Power Generation System Electric(al) dust collector Out gas Steam5.1 MPa, 30 t/h Desulfurization equipment Biomass fuel Plant Steam Steam turbine generator Ratedoutput4000 kW 1800~2000 kW for captive use
CTO(Crude Tall Oil)Strage Tank (Iho Base) Mega Solar Power Plant at Takasago City Iho Base Solar Power Plant Rated output1,130kW(250W×4,515) Power generation amount1,200MWh CTOStorage capacity :15,000kL
Water QuarityManegement Kakogawa Site Outline of Wastewater in Kakogawa Site Boiler Cooling Water Production Plant Rinse Water Well Water Waste-water Reactor, etc. Industrial Waste Overflow Laboratory, Office, Restaurant, WC, etc. Tap Water Daily Life Drainage Sewage Rainwater Rainwater Drain
Pathwayof Wastewater Neutralization tank Public Sewerage N Warehouse Neutralization tank Warehouse Emergency Storage Tank Primary Measuring Point pH, COD Harima M.I.D. M.I.D. Main Gate Public Sewerage DA Control Room Power Generator PA Tall Oil Distillation Plant Warehouse Biomass Boiler SS MS Hu C Shiragaike River HEM Public Sewerage Neutralization tank South Gate S MP Warehouse EM Neutralization tank Wastewater A Sewage Pilot Plant Final Wastewater Tank Production Plant N V R&D Neutralization tank R&D Office Main Gate Prefectural Road Agricultural Water Channel Wastewater Outlet Neutralization tank To Befu River
Outline of Final Wastewater Tank ※In case of Inlet pH under6.0orover8.4, outletvalveis automatically closed. From Plant (Inlet) Removal of Sediment pH Meter ※ Turbidi- meter Pump Flow- meter Automatic Analyzer Outlet valve pH Meter Oil Separating Total P Total N COD (Outlet) To Agricultural Water Channel
Alarm System Monitoring of measured value Monitoring System of Wastewater quality Alarm System Guardhouse at South Gate Final Wastewater Tank Production Management Section Inlet pH Outlet pH Total P Conc. Total N Conc. COD Turbidity Volume Data Logger PC Primary Measuring Point Alarm System Guardhouse at South Gate, Control room in M.I.D. pH COD pH<6.0, >8.4 COD>35
Monitoring on PC Screen Inlet pH Outlet pH Volume Total P Conc. Total N Conc. COD Primary pH Turbid-ity Primary COD Trend Graph