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1. Material Control Department Overview Hasan Padamsee Visit 01/09/2006 1
2. Material Control Department Overview Hasan Padamsee Visit 01/09/2006 2 Mission Statement - MCD The Material Control Department's purpose is to support the ongoing activities and projects with which the Technical Division is involved. We typically get involved early in a project estimating costs and providing expertise on manufacturing and quality engineering issues. As a project evolves, we initiate procurements for the parts, tooling, and supplies necessary to support the fabrication efforts. We provide source and incoming inspection services throughout the project. After items pass inspection, we provide storage and inventory control functions for devices such as accelerating structures, magnets, and their components. Additionally, we offer metrology and fabrication procurement services to Fermilab and to other National Laboratories. The Material Control Department is committed to ensuring that deliverable items meet our customer's specifications/requirements and that a safe work place is provided for our employees while protecting the environment.
3. Material Control Organization Chart
4. Material Control Department Overview Hasan Padamsee Visit 01/09/2006 4 ACQUISITION GROUP SERVICES
Cost Estimating
Fabrication Experience & Advice
Locate and/or Develop Suppliers
Originate, Enter, Track Requisitions
Procure Project Requirements
ProCard Purchasing as Required
Inventory Control, Process Kits, Maintain Traceability & Documentation
Storage of Parts & Tooling for Active & Inactive TD Projects
Maintain Project Spreadsheets
5. Material Control Department Overview Hasan Padamsee Visit 01/09/2006 5 QUALITY CONTROL
The QC Group provides a wide variety of services with emphasis on precision metrology.
Inspection
At the Source
Incoming Inspection in IB4
Calibration
Periodic Calibration of Measuring & Test Equipment
Database of Calibrated Instruments
6. Material Control Department Overview Hasan Padamsee Visit 01/09/2006 6 QUALITY CONTROL CAPABILITIES
Mechanical Inspection
Coordinate Measuring Machines (4 Mechanical Cordaxes, 2 Optical OGP)
Laser Tracker
Magnetics Testing
Hysteresigraph
Ferrite/Permeability Indicator(s)
Leak Testing
Vacuum
Hydrostatic
7. Material Control Department Overview Hasan Padamsee Visit 01/09/2006 7 QUALITY CONTROL CAPABILITIES (cont’d)
Miscellaneous Capabilities
Hardness Testing
Surface Finish Measurement
Ultrasonic Testing (flaw and thickness measurement)
Coating Thickness Measurement
8. Material Control Department Overview Hasan Padamsee Visit 01/09/2006 8 COMPONENT STORAGE
Receive Components, Tooling, Magnets & Supplies for the Technical Division
Provide Storage for Magnets, Component Parts, Tooling, Supplies
Parts Kits
Deliveries
Prepare Shipments for Local and Overseas
Magnet Moves for TD/AD
Odd Jobs for TD