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FOND/WEB is a complete software solution for the foundries with: Gravity sand moulded

Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology. FOND/WEB is a complete software solution for the foundries with: Gravity sand moulded casting/shell-casting/ pressure die-casting technology Automatic systems

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FOND/WEB is a complete software solution for the foundries with: Gravity sand moulded

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  1. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology • FOND/WEB is a complete software solution for the foundries with: • Gravity sand moulded • casting/shell-casting/ • pressure die-casting • technology • Automatic systems • Manual molding • Molding cast iron, steel, • aluminium, bronze and • other light alloys. R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

  2. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology • FONDWEB was born in the foundry in 1994 by a collaborative working group consisting of foundry managers, metallurgical engineers and informatic engineers. • FONDWEB speaks the Foundry Language and offers: • Moulds and equipment management • Production programming and monitoring • Cast final balance cost • Costs and orders traceability • Foundry losses and defects management, quality control R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

  3. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology Foundries to compete in an evolving global maket need to be flexible and to have access to information in real time. Foundries require innovative, simple, integrated and complete solutions to increase their value and their competitiveness. FONDWEB is the ideal computing solution developed to meet the requirements of foundries. R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

  4. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology • The experience of more than 40 software plan installations has enriched and expanded FONDWEB with the additions of ICT (Information Communication Technology) integrations: • fixed and portable barcode-readers • shall portable monitors WI-FI • integration with PLC on systems automatic forming • connected to piece counting scale, spectrometers, ecc.. • GUI Available via Web on IBM iSeries technology platform • Integration with Microsoft world and document sending by Mail and Fax • Attachments management and digital signatures • Graphic prints and integrated module design • Can also be used in Application Service Provider (ASP) mode R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

  5. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology FONDWEB is: • Good flexibility and sailing in menus and programs using • Reservedness in every single application R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

  6. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology CASTS - MOULD MODELS - EQUIPMENT ● Technical data of the casts ● Core boxes / Cores Management ● Internal/external machining phases ● Raw materials / machined products management ● Inserts management ● Casting weight register management ● Attachments and images related to casts / equipment / work phases ● Costs report ● Alloys and chemical analyses management ● Machining operations purchase lists management ● Requested certificates management ● Quotes R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

  7. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology TECHNICAL DATA MOULD MODELS Code plate (entire / half / free), moulding box dimension and composition. Multiple plate (different mould models mounted on the same plate). Lock / Authorization / Consent Mould Models. Designs and revisions codification. Number of the same mould models for plate / core boxes number. Packing lists and standard analyses linked to prymary / secondary alloy. Mould weight, moulding box’s gross weight, calculation yield % (between mould’s weight and moulding box’s gross weight). Foundry losses estimated % / preferential packing code / PLC program code. Preferential system / moulding box hour. Mould models equipment movements management, links to core boxes and mould models photos. R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

  8. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology TECHNICAL DATA MOULD MODELS R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

  9. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology TECHNICAL DATA MOULD MODELS : ATTACHMENTS R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

  10. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology ALLOYS AND MOULDING MIXTURES You can enter the recipe alloys and mixture: Alloy : alloy code Description : internal description / UNI/ISO description Melting decrease % Energy costs: % / € Kg. Chemical analyses Mechanical test To follow components list. Calculating the cost per chilo. R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

  11. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology ALLOYS AND MOULDING MIXTURES Packing list component Component quantities compared to 100 Kg. Calculating the cost per chilo: cost of each component + percentage decrease + energy impact R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

  12. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology CASTS - TECHNICAL DATA CORE BOXES Core boxes : internal id Figure n° : number of the same core for single core box Type forming : identifies the type of sand used Articles : stock code of the core produced by the core box Regular supplier: Regular supplier that supplies the core to the foundry Unit price: cost of the core if purchased (proceeds and managed on the purchase price of regular supplier) For each core box you can encode the operational phases. R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

  13. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology CASTS - TECHNICAL DATA PHASES OF THE WORK In this tab is coded the work phases (codes tabular) internal and external. For each phase, you can state the time of crossing, the processing times, the usual suppliers, the materials accessories (inserts). For each phase, you can manage the operating instructions to print slips or to visualize at the stations in production. You can attach images and operative instructions on each phase (Photos, PDF or PowerPoint) to display in production. R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

  14. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology CASTS - TECHNICAL DATA CASTS COST Direct costs : sum of the costs of each phase of work calculated with many formulas (alloy, weight, man time, machining time, purchases outside processing) Indirect costs : using formulas to reverse part of the administration, commercial, stucture costs Costs report : summary of the total cost compared with the price-list and the profit R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

  15. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology ACTIVE CYCLE - CUSTOMER ORDERS ● Quotes management ● Customers orders management ● Print-out of the confirmation by mail ● Attachments management ● Orders processing ● Labels and packing list management ● Billing / Transport reports ● Invoicing ● Unit / weight sale lists ● Sale lists breakdown (alloy, processing, machining operations) ● Lists automatic increases ● Sales quantity and weight statistics R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

  16. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology ACTIVE CYCLE - CUSTOMER ORDERS • Print-out confirmation order. • Sending to the customer by mail. • Archiving document attached to the customer. R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

  17. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology ACTIVE CYCLE - CUSTOMER ORDERS - DELIVERY PLANS Provides a summary of weekly deliveries. R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

  18. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology ACTIVE CYCLE - LISTS OF SALE For each item list you can manage an analytical breakdown of the price divided in a lot of elements (defined in table) the sum of which determines the purchase price. You can also manage prices per KG and per unit. R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

  19. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology ACTIVE CYCLE - CONSULTATION ORDERS R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

  20. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology ACTIVE CYCLE - SHIPPING R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

  21. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology ACTIVE CYCLE - SHIPPING R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

  22. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology ACTIVE CYCLE - SHIPPING • Print-out shipping document. • Sending to the customer by mail. • Archiving document attached to the customer. R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

  23. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology ACTIVE CYCLE - SALE STATISTICS R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

  24. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology PASSIVE CYCLE - ORDER SUPPLIER ● Orders to Suppliers Management ● Requirements management (Cores, materials, machining operations) ● Orders opening from requirements ● Purchase lists management ● Goods arrival management ● Received materials test ● Purchase invoices control ● Purchases statistics / analyses R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

  25. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology PASSIVE CYCLE - ORDER SUPPLIER R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

  26. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology PASSIVE CYCLE - ORDER SUPPLIER R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

  27. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology PASSIVE CYCLE - ORDER SUPPLIER Monitoring of supplier deliveries (processing). Reporting delays. Average days of delay in value and percentage. R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

  28. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology PASSIVE CYCLE - ENTRY MATERIALS R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

  29. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology REPOSITORY ● Stock management per phase ● Contract works / Subcontractors management ● Inventories management ● Stock movements and readings with portable terminals wi-fi R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

  30. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology PRODUCTION, PROGRAMMING, DATA COLLECTION ● Job opening from order ● Documentation print-out ● Coupons and labels with Barcode photos, drawings, etc… ● Production programming ● Production programmes print ● Requirements ● Production final balances ● Orders final balances costs ● Traceability of the casting / casts ● Systems efficiency check ● Waste and defects management ● Production statistics and analyses R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

  31. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology PRODUCTION, PROGRAMMING, DATA COLLECTION ● Data collection with readers Fixed and portable barcodes ● Integration with PLC on systems Automatic forming ● Production monitoring in real time ● Connected to piece counting scale (it is used to automate dispatches thus eliminating possible weight and quantity errors) ● Connection to Spectrometers (purchases analyses x certificates) R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

  32. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology PRODUCTION, PROGRAMMING, DATA COLLECTION R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

  33. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology PRODUCTION - CONNECTION TO AUTOMATIC SYSTEM • Connection with PLC system • Sending the program to the PLC • Receiving from the PLC of the production data: • Number of moulding box • Number of moulding box discarded • Start time, end time • Any downtime system • Viewing feed production program on the PC system. R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

  34. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology PLANNING PRODUCTION R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

  35. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology PLANNING PRODUCTION The results of the production declarations (forming phase) contribute to have in real time the progress of the program planned and the actual times, of the moulding boxes produced and of the tons melted. Comparisons between the expected production program and the actual time in terms of moulding boxes, tons of cast iron and time. The progressive tons aligned with the start and end time allows to program the charge of the ovens. R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

  36. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology PLANNING PRODUCTION R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

  37. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology PRODUCTION - CONNECTION TO AUTOMATIC SYSTEM R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

  38. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology STATISTICS PRODUCTION ● Analysis productions in pieces and weight ● Analysis of foundry losses product in% ● Analysis for melting code / alloy / system ● Analysis of foundry losses for type in units, weight and % ● Graphical representation of the foundry losses R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

  39. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology STATISTICS PRODUCTION R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

  40. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology LOSSES STATISTICS PRODUCTION R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

  41. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology QUALITY, CERTIFICATES OF COMPLIANCE, INTERNET ● Non-conformance management ● Waste / defects statistics ● Assessment of suppliers ● Certificates of compliance print (chemical analyses, degrees of hardness, other requested tests) ● Connection to Spectrometers for purchases analyses R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

  42. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology QUALITY, CERTIFICATES OF COMPLIANCE, INTERNET ● Internet publication of > requested analyses and tests > orders and transport documents progress status > purchase of new orders > exchange of documents > situation of stored equipment ● Electronic submission of any document (transport documents, invoices, etc.) R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

  43. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology QUALITY, NON COMPLIANCE R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

  44. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology QUALITY, NON COMPLIANCE R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

  45. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology MAIN CHARACTERISTICS Confidentiality in the access to data, programme authorisations and the possibility of limiting single fields to authorised users. Immediate export of any table on Excel. Ascending/descending order on any column by simply pressing two keys. Hierarchisation, counting, average, totalisation of the data in a table independently from the programme. Immediate transformation of any table into graphs. Application of filters on any column of a table. Selection of customised Fonts and colours by users. Displaying of prints in PDF, Text, HTML ,TIF. Attachments management: it is used for the local integration of the computer system data and any type of document. It is possible to attach images, documents, drawings and files of any extension to active fields of the management application as well as to manage revision and authorisation levels. R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

  46. Informatic solution for foundries with gravity sand moulded casting, shell-casting and pressure die-casting technology R.C. Informatica – Tel. +39 0545-30650 Fax +39 0545-31292 – E-Mail: paolochiarini@rcinformatica.it

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