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Precipitated silica products continue to be an integral part of the rubber industry since the 1930s. It has earned the trust of the rubber manufacturers across the globe for its reliable performance, dependable supply and consistent quality
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Precipitated silica products continue to be an integral part of the rubber industry since the 1930s. • It has earned the trust of the rubber manufacturers across the globe for its reliable performance, dependable supply and consistent quality.
High-Performance Tire Formulations • During the 1930s, the first reinforcing fillers were introduced that were formulated from the precipitated silica. • Ever since, manufacturers have been working hand in hand with the global tire manufacturers – not simply to refine and advance the sciences of tire-making and rubber-making – but to also fulfil the demand of tire manufacturers for virtually all types of vehicles, ranging from motorcycles to passenger cars, to heavy duty equipment and trucks.
Today, the Precipitated Silica Manufacturer is more engaged than it ever was in its mission to share with the customers, that is challenging the very limits of industry’s magic triangle through designing silica products and manufacturing it, thus contributing to the production of safest, most fuel-efficient and longest-lasting tire possible. • Silica produced by the precipitated silica manufacturer helps the rubber industry in addressing the environmental and productivity challenges that is associated with the manufacturing of high-value tires which requires silica-filled treads.
Enabling a more efficient mixing process and a simpler process leads to reduction in manufacturing complexity as well as capital investment by maximizing mixing throughput, reduction of energy consumption and elimination of essentially all the alcohol-related emissions of VOC which results from conventional silica mixing process.
Industrial Rubber Applications • Precipitated silica was introduced as alternative reinforcing fillers for the carbon black in the tires. Development of reinforcing silica product lines has been bound to the ongoing advancements in global rubber compounding as well as manufacturing of Precipitated Silica for Rubber • Today, the precipitated silica manufacturer produces reinforcing synthetic amorphous silica products in pellet, granular, micro-granular, and powder form for the use in rubber manufacturing.
Formulated in various particle sizes as well as surface areas, these highly-specialized products are engineered to maximize the durability and strength of rubber for multiple applications that range from hoses and belts in automobiles, engine mounts, conveyor belts, wire and cable coating, printer rolls, gaskets, seals, syringe toppers, rubber gym floors, roofing systems, and much more.
The precipitated silica manufacturer offers a full range of silica products. It is designed to offer manufacturers with several optimized processing characteristics – like faster cure rates, better flow, easier mixing, and more flexible extrusion as well as color compounding capabilities. • Silica helps rubber industry in addressing the environmental challenges and productivity challenges as well that is associated with in-situ silica mixing. By enabling a more efficient and simpler mixing process, this revolutionary material will reduce the manufacturing complexity as well as capital investment by:
Maximizing mixing throughput • Allowing use of older mixing technologies • Eliminating all alcohol-related VOC-emissions that is caused by conventional silica mixing • Reducing energy consumption
Additional benefits of precipitated silica for rubber include: • Extended shelf-life for uncured rubber • Elimination of the porosity-related extrusion inefficiency • Lower temperature mixing in order to avoid natural degradation of rubber • Improved coupling in case of natural rubber applications
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