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NXIO Platform f r om “OEMax NXIO Introduction CN rev4”

NXIO Platform f r om “OEMax NXIO Introduction CN rev4.ppt”. Thomas Sugimoto Strategic Marketing Manager. Outline. PLC I/O Market Trends Birth of Distributed I/O NXIO 2 nd Generation Distributed I/O Product Features Target Market How to use NXIO to reduce costs Internal Quality.

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NXIO Platform f r om “OEMax NXIO Introduction CN rev4”

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  1. NXIO Platformfrom “OEMax NXIO Introduction CN rev4.ppt” Thomas Sugimoto Strategic Marketing Manager

  2. Outline • PLC I/O Market Trends • Birth of Distributed I/O • NXIO 2nd Generation Distributed I/O • Product Features • Target Market • How to use NXIO to reduce costs • Internal Quality

  3. PLC I/O Trends

  4. PLC I/O Trends • Large End Users and Complex OEMs are looking for ways to further reduce their costs • Hardware PLC and I/O costs keep decreasing so now Space, Labor and Maintenance of I/O Wiring is becoming a major cost • Networked I/O Trend PLC HW COSTS - DOWN SPACE, WIRING COSTS - UP Large Factories - Refineries - Automotive Complex Machine OEMs

  5. PLC I/O Trends • Customers purchasing I/O as a Component • Customers can buy any PLC Controller and use any I/O platform due to emergence of Global Network Standards (e.g. Profibus, DeviceNet) • e.g. Controller is Brand ZZZ and I/O is OE Max NXIO OE MAX Controls OE Max Controls Bridge Brand AAA Servo NX PLC NXIO Brand ZZZ

  6. Birth of the Distributed I/O Concept

  7. Improvement over PLC I/O • Birth of “Distributed I/O” Concept to reduce Wiring costs • Combination of Network + Modular I/O + Terminal Block (TB) • Network provides Diagnostic Data back to Controller for easy Maintenance Distributed I/O PLC Controller Network Master Network Slave I/O I/O I/O I/O TB TB TB TB Network Slave I/O I/O I/O I/O TB TB TB TB

  8. Improvement over PLC I/O • Popular for over 10yrs in North America and Europe where space and labor are very expensive • Trend will continue into China • Growing Number of Large Factories (e.g. Automotive, Food and Beverage) with Networking Requirements • Labor and Space Costs will increase over time • Productivity (not just low cost labor) will become a Competitive Advantage • Many Terminal Block or Sensor Suppliers start to sell Distributed I/O platforms • WAGO, Phoenix Contact, Beckhoff, Turck, Opto22 but they lack a PLC background

  9. NXIO 2nd Generation Distributed I/O Design

  10. PLC I/O 市场趋势 • The trend for the Semiconductor OEMs is to adopt Distributed I/O • DeviceNet is adopted as a Semiconductor Standard and has become very popular in Asia and North America • Saves on space and wiring • OE Max Controls launches NXIO in 2004 • 2nd Generation Distributed I/O Design • Slice-type with high granularity of I/O

  11. NXIO Specifications

  12. Product Features • Save space • Small Footprint • 1, 2, 4, 8, 16 point I/O Modules • Expansion up to 32 slots • Various I/O Types • Discrete I/O: 24Vdc, Relay, Triac, SSR • Analog I/O: Current and Voltage • Thermo-couple, RTD input • High Speed Counter

  13. Product Features • Easy to use • Protected Output • Removable Terminal Block • Easy wiring • Network Connectivity • DeviceNet • Profibus-DP • Others: CanOpen, EtherNet/IP • Certifications • CE, UL, cTick

  14. Product Specifications

  15. Product Features Sliding expansion Color Code Communication Status Removable Terminal Block I/O Status LED One-Touch Wiring Test Pin * * * * Din-Rail & Frame Ground 3 wire device 2 wired device COM connection Din-Rail Lock Field power

  16. Product Features • Removable terminal block • One-Touch Cabling without Screw Driver • Separated field power • Easy wiring for COM connection • I/O Status LED • Module identifier by color coding • Test pin for Easy and Safe operation • Sliding I/O expansion without Screw Driver • DIN-rail installation • Frame Ground to enhance noise immunity Easy Wiring Faster maintenance Enhanced Structure

  17. Target Market NXIOis not only for highly distributed applications. Wherever you need networked I/O, you can use NXIO

  18. Target Markets • DeviceNet Market • Save space (network power for sensors) • Motor Control Centers (overload diagnostics) • Semiconductor, Electronics Industry • Profibus DP Market • Cost Reduction from using Siemens ET200 I/O • High Performance • SCADA (Supervisory Control and Data Acquisition) • DCS (Process Control – Distributed Control System) • Outdoor Applications (-20C to 55C Rating) • Future: Modbus TCP (Ethernet), Modbus Plus

  19. PC Target Markets Large Variety of Control Solutions • PLC • PC Based • Soft PLC • Web Based • VME Controller • Compact PCI • HMI

  20. Advantages of using NXIO How to use NXIO to reduce costs - At the same time improve the overall value of your system.

  21. Lowering Your Total PLC HW Cost • Easy way to lower Total HW Cost is to use NXIO with your current Control Solution • Keeping same PLC minimizes redesign of system • Cost Reduction Example • Continue to use Siemens S7-315DP Controller with Profibus • Replace Siemens ET-200 I/O (typically M or S series) with NXIO Profibus Network S7-200M (S7-300) + Terminal Block • NXIO • Smaller • Easier to wire • Lower Cost S7-315DP Controller

  22. Reduce your Labor Costs • Internal Field Power Bus eliminates extra Wires for Commons • Reduces wiring by over 25% • Reduces wiring mistakes • Special Modules available for wiring Analog Shields • No extra terminal blocks needed for wiring • NXIO is a Terminal Block • “Spring Clamp” Terminal Block design eliminates need for Screwdriver • Guarantees good connection even under vibration

  23. Eliminate Wasted/Unused I/O Points • With Traditional PLC I/O platforms, I/O Points and Space can be wasted • e.g. Need 480pts of Digital I/O but only 2 Analog I/O and 1 High Speed Counter • NXIO is highly configurable • 16pt Digital I/O • 1 Channel HSC • 2 Channel Analog This lowers HW costs and saves Cabinet Space NXIO 16pt Module Smaller Size Typical PLC 16pt I/O Module

  24. The Quality Inside Let’s look inside NXIO

  25. Superior Vibration Resistance “Press fit” structure provides superior vibration resistance OE Max WAGO/BeckHoff (Press fit type) (Contact Type)

  26. Optimized Communication Protocol • Reduced hardware cost by serial communication. • Efficient protocol for rapid response time – Change of State Inputs Service Message Frame Message Header Message Length Function Code Service Data Field CRC 8 I/O Message Frame Message Header Message Length I/O Data Field CRC 8 Input Token Adapter Input Data sent using Change of State when Token is received ‘1 ‘6 ‘2 ‘3 ‘4 ‘5 1 2 3 4 5 Slot#2 Slot#3 Slot#4 Slot#5 Slot#6 Slot#1 Output Data by Broadcasting

  27. TM SM Maximum Value for OEMs

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