1 / 27

String-wound Filter Cartridges

String-wound Filter Cartridges. Superior filtration technology. 01/2005 Revision 1. Sedifilt string-wound filter cartridges: New developments in filter media. No media migration Yarn consists of continuous filaments. No short fibers to come loose and migrate. Sedifilt media.

brooklyn
Download Presentation

String-wound Filter Cartridges

An Image/Link below is provided (as is) to download presentation Download Policy: Content on the Website is provided to you AS IS for your information and personal use and may not be sold / licensed / shared on other websites without getting consent from its author. Content is provided to you AS IS for your information and personal use only. Download presentation by click this link. While downloading, if for some reason you are not able to download a presentation, the publisher may have deleted the file from their server. During download, if you can't get a presentation, the file might be deleted by the publisher.

E N D

Presentation Transcript


  1. String-wound Filter Cartridges Superiorfiltration technology 01/2005 Revision 1

  2. Sedifilt string-wound filter cartridges:New developments in filter media • No media migration • Yarn consists of continuous filaments. • No short fibers to come loose and migrate. Sedifilt media

  3. Sedifilt string-wound filter cartridges:New developments in filter media • No media migration • No chemical leaching • No chemicals to leach out with new melt spinning and yarn forming process (patented). • No downstream foaming in filtrate. • 100% pure polypropylene.

  4. Coarse outer layer Medium middle layer Finer inner layer Illustration: Sedifilt graded density structure Sedifilt string-wound filter cartridges:New developments in filter media • No media migration • No chemical leaching • True graded density • New winding technology. • Continuously controlled pitch, number ofcrossings and space between each strandof yarn. • Denser winding in inner layers,coarser winding in outer layers. • Consistent winding tension.high structural integrity,more consistent performance.

  5. Coarse outer layer Medium middle layer Finer inner layer Illustration: Sedifilt graded density structure Sedifilt string-wound filter cartridges:New developments in filter media • No media migration • No chemical leaching • True graded density • High dirt holding capacity • Longer life as particles are trappedthroughout the cross-section of the filter.

  6. High bulk media Multi-lobal cross section Sedifilt string-wound filter cartridges:New developments in filter media • No media migration • No chemical leaching • True graded density • High dirt holding capacity • High bulk mediaBetter performance • Media with high bulk, stable, three-dimensional random structure with multi-lobal cross section filaments. • Captures more particles compared to conventional filters. • Improved solid to void ratio gives higher flow rates with low pressure drop.

  7. Sedifilt string-wound filter cartridges:New developments in filter media • No media migration • No chemical leaching • True graded density • High dirt holding capacity • High bulk mediaBetter performance • 100% polypropylene • 100% pure homopolymer polypropylene. • Wide chemical compatibility. • Excellent micro-organism resistance. • Environmentally safe. • Ease of disposal. • Incinerates to trace ash.

  8. Sedifilt string-wound filter cartridges:New developments in filter media • No media migration • No chemical leaching • True graded density • High dirt holding capacity • High bulk mediaBetter performance • 100% polypropylene • High structural stabilityNo particle unloading • Firm, stable structure. • No shifting of media. • Improved resistance to particle unloading. • More consistent performance. • Excellent knife-edge sealing.

  9. Sedifilt string-wound filter cartridges:New developments in filter media • No media migration • No chemical leaching • True graded density • High dirt holding capacity • High bulk mediaBetter performance • 100% polypropylene • High structural stabilityNo particle unloading • Environmentally friendly • Environmentally friendly disposal. • Incinerates to trace ash. • No hazardous volatiles.

  10. Test Method: Efficiency and Capacityper ASTM F795-88Instrumentation: LD 400 SN 95020054 Fluid: WaterFlow Rate: 3 gpm (US)Temperature: AmbientContaminant: ISO Fine Test DustShut Off delta P: 21 PSI Test Method: Water atambient temperature (25 °C.)Flow in US gallons per minute 5 micron, 10” polypropylene cartridge:Test results Test Method: Retention Efficiency andCapacity per ASTM F795Instrumentation: LD 400 SN 95020054 Fluid: WaterFlow Rate: 3 gpm (US)Temperature: AmbientContaminant: ISO Fine Test Dust Shut Off delta P: 21 PSI Test Method: Retention Efficiency andCapacity per ASTM F795Instrumentation: LD 400 SN 95020054 Fluid: WaterFlow Rate: 3 gpm (US)Temperature: AmbientContaminant: ISO Fine Test Dust

  11. Sedifilt string-wound filter cartridges:Economic benefits of Sedifilt • Increased filtration capacity • Higher dirt holding capacity • Longer lifetime • Fewer change outs • Reduced costs • Less labour requirement • Less equipment downtime • Lower inventory levels

  12. Sedifilt string-wound filter cartridges:Filter cartridge range: End adapters and extended cores

  13. Sedifilt string-wound filter cartridges:Filter cartridge range

  14. Sedifilt string-wound filter cartridges:Applications • RO Pretreatment (SDI Reduction) • Drinking Water and Beverage Processing • Sea Water Desalination • Deep Well Injection • Gas Purification • Cooling Tower Water Filtration • Electronics and Electroplating • Industrial Process Water • Pharmaceutical & Healthcare • Chemical Industry • ED Automotive Paint • Photographic Solutions • Wastewater Disposal • And more …

  15. String-wound Filter Cartridges Comparison with conventional media

  16. Conventional mediacross-section Conventional media cross-section • Round cross-section • Fewer micro-voids • Lower dirt holding capacity • Higher resistance to flow

  17. Sedifilt mediacross-section Sedifilt media cross-section • Multi-lobal cross-section • More micro-voids • Higher dirt holding capacity • Lower resistance to flow

  18. Conventional mediacross-section Sedifilt mediacross-section Comparison with conventional media:Conventional media vs. Sedifilt media • Sedifilt media has a higher void to solid ratio, giving higher flow rates, improved dirt holding capacity, and lower pressure drop.

  19. Conventional string-wound filter cartridges:Problems with conventional media • Media migration • Short fibers are not properly or fully locked into the main body. • Fibers tend to come loose and migrate into filtrate with flow of liquid and pressure surges. • Loose fiber ends protruding from the surface can be seen clearly in friction-spun yarn media. Friction-spun yarn media

  20. Conventional string-wound filter cartridges:Problems with conventional media • Media migration • Chemical leaching • Spin-finish chemicals (lubricants, surfactants, antioxidants, antistatic agents, emulsifiers, bactericides, etc.) leach out. • Evident as foaming in filtrate. • Washed media is never 100% ‘clean’. Friction-spun yarn media

  21. Unstable structure of conventional cartridge of friction-spun yarn allows a paper clip to be pushed through the media. Conventional string-wound filter cartridges:Problems with conventional media • Media migration • Chemical leaching • Particle unloading • Round cross-section media have unstable structure. • Under conditions of flow and pressure surges, unstable round yarns shift, giving rise to ‘tunneling’ effect and particle unloading.

  22. Conventional cartridge of friction-spun media Conventional string-wound filter cartridges:Problems with conventional media • Media migration • Chemical leaching • Particle unloading • Poor knife-edge sealing • Unstable edges cause seal by-pass problems.

  23. Conventional melt-blown cartridges:Melt-blown media Only Advantage: • Freedom from process chemicals Disadvantages: • Tendency to collapse under moderate pressure differential • Requires supporting core • Very poor knife- edge sealing • Particle unloading Melt-blown filter cartridge

  24. Resin-bonded filter cartridges:Resin-bonded media Disadvantages: • Higher cost • Limited chemical compatibility • Bonding agent compatibility problems • Poor density grading • Lower dirt holding capacity • Prone to media migration – media crumbles easily • Poor knife-edge sealing Resin-bonded filter cartridge

  25. Pleated paper cartridges:Pleated paper media Pinched pleat Only Advantage: • Absolute ratings are possible Disadvantages: • Consists of more than one material • Weak strength of thin paper media • Pleat pinch-off and pleat collapse problems Collapsed pleat Pleated paper cartridge

  26. Comparison of surface and depth filtration • Direct interception • Particles larger in size than the pores deposit on surface of media • Numerous tortuous flow passages • Direct interception and dirt retention within depth of media • Complex mixture of mechanisms

  27. String-wound Filter Cartridges Increased filtration capacity Higher performance Reduced costs Longer lifetime Superiorfiltration technology

More Related