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Ficosa & Ficomirrors Italia. 2012. Group evolution Key data and Business Units. Family-owned company established in 1949 (Barcelona). 19 countries 4 continents. 7.000 employees. R&D Investment: 4% of sales. Tier I global supplier and technological partner of the main OEMs at global level.
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Group evolutionKey data and Business Units Family-owned company established in 1949 (Barcelona) 19 countries 4 continents 7.000 employees R&D Investment: 4% of sales Tier I global supplier and technological partner of the main OEMs at global level Commercial Vehicle Ficosa Technologies Renewable energies Engineering Automotive + 2
TC TC TC Headquarters & 9 productions plants Rüsselsheim-Köln München-Wolfenbüttel Dabrowa Gornicza Le Chatelet-en- Brie Le Neobourg-Bruyeres-Dieuze O O O Tamworth O Russia (License agreement) Rumania (License agreement) Detroit (Mi) Crossville (TN) Shelbyville (KY) Berne (IN) TC O TC Korea (Joint -venture) TC Tokyo (Office) TC Sao Paulo Shanghai TC Buenos Aires TC TC Pune (Two plants) Pant Nagar (Joint –vent.) Porto Venaria Reale Morcone Slovenia Bursa Gemlik TC TC O PLANTS TECHNICAL CENTERS TC COMMERCIAL OFFICES O Group EvolutionGlobal footprint TC Salinas-Victoria Escobedo P P P P P P P P P P P P P P P 3
Automotive Product Portfolio Rear-view Systems Audi TT Honda CRV Ferrari 599 VW Touraeg Nissan Pathfinder Ford C-Max Truck Mirrors Bus & Coach Mirrors Interior Mirrors
Fiat Group Automotive Product Portfolio Produced in Morcone Produced in Poland
Automotive Product Portfolio Command & Control Systems (Gear Shifts & Parking brake levers) Peugeot 407 VW Golf 5 Toyota Avensis Honda CRV Citroën C6 Maserati GT For vans, trucks and transportes Opel Zafira Ford S-Max
Fiat Group Automotive Product Portfolio Produced in Morcone Produced in Spain Produced In Turkey
Under hoodSystems Coolant & Brake Liquid Reservoirs Cleaning Pumps Waher/HLC Systems Level Sensors Nozzles Standard/Quick Connectors A/C & Motor Air Conducts Headlamp Cleaners Air Induction Systems Automotive Product Portfolio
Automotive Product Portfolio Door & Seat Systems Ford Fiesta Fiat Punto Peugeot 308 Lancia 147 Toyota Yaris Renault Laguna Mercedes Cl. C Door Cables Ford U-387
All Ficosa product lines for buses, trucks, agricultural vehicles, especial vehicles Windshield & headlamp washers, tanks/ reservoirs Gear Shifts / Parking Brakes Rear-view Systems Airducts / Electric Pumps Painted Plastics Components Drive Cables Commercial Vehicle Product Portfolio
FICOSA expertise with other OEM’s Telematic Modules Technologies & Services SOP May 2011 • Technologies included: • GPS • GPRS • Crash sensing • Internal fractalquadband antenna • CAN connection • Rechargeable Battery • USB • Audio (In-band) • Outlets for external antennas (optional) • Services supported: • (PAYD) Pay As You Drive • Stolen Vehicle Tracking (SVT) • E-call • B-call (breakdown call) • Eco Coaching • Remote vehicle diagnostic • Fleet Asset WMP 150 (GSM/GPRS) Q2687 (EDGE) Q26 Extreme (UMTS/HSxPA)
Integrating new technologiesAdvanced Communications Antennas Solution for Integration Communication modules
FICOMIRRORS ITALIA North: Turin Technical center with 39 IDL among technicians, engineers, administrative and managers. South: Benevento Production plant 50 IDL & ~130 DL Ficomirrors Italia, S.r.l. Corso Cuneo, n*. 15 10078 Venaria Reale (TORINO) - Italia Tel. +39 011 456 08 80
CURRENT PROJECTS World Wide support from R&D Italy
FICOSA ITALIA R&D Workforce • The R&D Department and the engineering & technology services of the department consists of about 137 engineers, designers and technicians world-wide organized on 29 teams and currently working on 71 projects per year.
FICOSA ITALIA Project Manager Business and commercial Technical department Design Master Product Eng. Quality Eng. Tooling Eng. Industrial department Industrial Eng. Purchasing Eng. Purchasing department Production Quality Product teams • The inter functional team (product team) is organised for each project, structured in three sub teams. • The development process follows rules defined in the development procedure.
FICOSA ITALIA • To perform the cost analysis of the product • form the very beginning (offer) in order to get • the profit target of the product. TC/TP • To find out each function cost. Functional analysis • To manage product. • To perform competitor’s analysis.. FDS Bench marking • To use common components. • To standardize existing components form • previous project. Standardization Key methodologies used
FICOSA ITALIA Computer Aided Design Technical department is well equipped with most advanced CAD softwares. CATIA V4, 5 licences : AD5, ADD, ASH CATIA V5 1 licence: 1HD2 Unigraphics NX3 2 licenses : ADVDES
FICOMIRRORSITALIA MORCONE (south of Italy) plant PLANT PROFILE Morcone ITALY
FICOSA ITALIA Location • 125 km from Naples (Pomigliano) • 150 km from Melfi • 200 Km from Sevel • 150 Km from Cassino • 800 Km from Mirafiori Ficomirrors Italia, S.r.l. Strada Prov. Sannitica - Zona Industriale 82026 Morcone (BENEVENTO) - Italia Tel. +39 011 456 08 80
FICOSA ITALIA History • 1979 IMOS • 1988 GILARDINI • 1995 MAGNETI MARELLI • 2000 FICOMIRRORS ITALIA
FICOSA ITALIA Area & Facilities • AREA: 20.090 mq Overall • Production: 4.860 mq • Offices + services: 1.340 mq • Stock area: 1.250 mq • Assembly lines N° 15 • Plastic Injection machines N° 13 • Working people N° 203 (159 people +44 any ) • Assembly lines 3 Shifts • Injection lines 3 shifts
PLANT PROFILE Morcone ITALY
PLANT PROFILE Morcone ITALY