Introduction to Profibus Michael Bryant Executive Director Profibus Trade Organization

1. Introduction to Profibus Michael Bryant Executive Director Profibus Trade Organization CPAC Workshop - Seattle May 6, 2004 WWW.PROFIBUS.COM

2. Industrial Communication OS OS IPC PLC Internet Internet PROFINET Process Manufacturing IEC 61158-2 RS-485/FO PROFIBUS-DP PROFIBUS-PA AS-Interface WWW.PROFIBUS.COM

3. Cost Comparison Reduced installation costs 100% 100% 22% Savings > 40% 27% 57% 12% 50% Engineering 22% Assembly 51% 23% Hardware 0% PROFIBUS 4...20mA, discrete wired Source: Namur (Bayer) WWW.PROFIBUS.COM

4. PROFIBUS-PA 4 . . 20 ma System PLC PLC n 1 I/O modules (1-n) Terminal block (PLC) I/O module Terminal block PROFIBUS DP Transmitterpower supply i i Segment coupler n Segment coupler 1 Terminal block Distribution Panel Junction box PROFIBUS PA 1 PROFIBUS PA n sensor 1 ... n sensor 1 ... n Profibus in comparison with 4..20 WWW.PROFIBUS.COM

5. The following numbers are based on an installation at in Cologne, Germany Magnetic Valve with two position control signals (binary) 4...20 mA PROFIBUS-PA 4...20 mA PROFIBUS-PA 4...20 mA PROFIBUS-PA Share Price Share Price Share Price Share Price Share Price Share Price [%] [DM] [%] [DM] [%] [DM] [%] [DM] [%] [DM] [%] [DM] Mounting 21 2380 26 1700 18 2380 20 1700 40 6035 35 2720 Equipment 48 5610 52 3400 56 7650 64 5440 29 4590 30 2380 Planning 26 3060 16 1020 27 3060 12 1020 26 4080 20 2040 Starting up 5 510 5 340 4 510 4 340 5 850 5 510 Total 100 11560 100 6460 100 13600 100 8500 100 15980 100 7650 Savings 45 % DM5100 37 % DM5100 52 % DM8330 Cost Savings with Profibus Temperature transmitter Pressure transmitter WWW.PROFIBUS.COM

6. Installed Base 1989 2004 The installed base was greater than 10 Million devices at the end of 2003, with 2 Million sold in 2003 and already .5 Million sold this year. Of the 10 Million, 1.5 Million are in the Process Industries with >300,000 PA devices installed. Detailed case studies are listed in the PROFIBUS Online Product Guide at www.PROFIBUS.com *Status: Q1/2004 WWW.PROFIBUS.COM

7. Product Range More than 2,500 PROFIBUS products from nearly 300 vendors are available today* The latest PROFIBUS Products are detailed in the Online Product Guide at www.PROFIBUS.com 1989 2004 *Status: Q1/2004 WWW.PROFIBUS.COM

8. Membership With more than 1200 members, PROFIBUS International is the leading vendor/user organization for industrial communications world-wide* The latest membership list may be obtained online from www.PROFIBUS.com 1989 2004 WWW.PROFIBUS.COM *Status: Q1/2004

9. World-wide Support France RPA Great Britain RPA Norway RPA Australia/ New Zealand RPA Denmark RPA Sweden RPA PCC Czech Republic RPA Ireland RPA Belgium RPA PCC Finland RPA Italy RPA PTL Poland RPA PCC Germany RPA PCC PTL Switzerland RPA PCC Netherlands RPA PCC Russia RPA China RPA USA RPA PTL PCC Korea RPA Brazil RPA Japan RPA South-East-Asia RPA Southern Africa RPA RPA = Regional PROFIBUS Association PCC = PROFIBUS Competence Center PTL = PROFIBUS Test Laboratory WWW.PROFIBUS.COM

10. Certification Vendor Independent Quality Control • PROFIBUS International has established a qualified certification system which includes conformance and interoperability testing • Several hundred products have been certified • Test laboratories in Europe, USA and China • Certified products are listed with their certificate number in the Electronic PROFIBUS Product Guide Each Device Test at test laboratory OK ? No Yes Certification by PROFIBUS International WWW.PROFIBUS.COM

11. itm – TU Munich Matthias Roemer Boltzmannstrasse 15 D-85748 Garching Germany Phone: 49-89-289-164 00 Fax: 49-89-289-164 10 Email: roemer@itm.mw. tu-muenchen.de ComDec Werner Goetz Würzburger Strasse 121 D-90766 Fürth Germany Phone: 49-911-750-2074 Fax: 49-911-750-2100 Email: werner.goetz@siemens.com PROFIBUS Interface Center Ron Mitchell One Internet Plaza Johnson City, TN 37605-1255 USA Phone: 423-262-2687 Fax: 423-262-2174 Email: ronald.mitchell@siemens.com ifak e. V. Arne Neumann Steinfeldstrasse (IGZ) D-39179 Barleben Germany Phone: 49-39203-8100 Fax: 49-39203-81100 Email: ane@ifak.fhg.de PROFIBUS Center Nederland Dennis van Booma Joseph Ledelstraat 56 2518 KM Den Haag Netherlands Phone: 31-70-3020-412 Fax: 31-70-3464-275 Email: dbooma@profibuscenter.nl Chinese PROFIBUS Test Laboratory Jiyang Tang No.1 Jiaochangkou Deshengmenwai 100011 Beijing China Phone: 86-10-820-78264 Fax: 86-10-820-78264 Email: tangiy@riamb.ac.cn Profibus Test Labs WWW.PROFIBUS.COM

12. Media Access PC PLC PLC PROFIBUS differentiates between master and slave devices Active Devices (Masters) PROFIBUS Passive Devices (Slaves) WWW.PROFIBUS.COM

13. DP Monomaster System Master (Class 1) Master (Class 2) Central Controller exchanges data with the distributed peripherial devices Engineering tool is used for setup/configuration of the slaves PLC PROFIBUS Slaves Analog or digital peripherial devices such as I/O, drives, transmitters, valves or operator terminals WWW.PROFIBUS.COM

14. DP Multi-master System CNC DP Multi-Master systems consist of: - multiple Masters (class 1 or 2) - 1 to max. 124 DP-Slaves - max. 126 devices on the same bus Several DP-Masters may access a DP Slave with read functions but only one Master may write to a slave DP-Master (class 2) PC PLC DP-Master (class 1) DP-Master (class 1) PROFIBUS Distributed inputs and outputs Distributed inputs and outputs DP - Slaves WWW.PROFIBUS.COM

15. System Configuration Standardized electronic data sheets are used to permit open, vendor- independent configuration PROFIBUS Configuration tool • GSD-Files contain the communication parameters • EDD-files contain the application parameters Bus Configuration PLC PROFIBUS A library with GSD files of PROFIBUS devices is available online at www.PROFIBUS.com WWW.PROFIBUS.COM

16. Application in Process Automation Control system Engineering Tool RS-485 or Fiber Optic PROFIBUS-DP + IEC 61158-2 (MBP_IS) I PROFIBUS-PA transmitter Segment- coupler/Link 24V power WWW.PROFIBUS.COM

17. PROFISafe Profile The PROFISafe Profile permits the use of PROFIBUS in “fail-safe” applications “fail-safe” application “fail-safe” application Standard application Standard application PROFISafe- Layer PROFISafe- Layer PROFIBUS PROFIBUS Standard PROFIBUS RS 485 / IEC 61158-2 WWW.PROFIBUS.COM

18. Motion Control New functions for motion control New functionality has been added to the PROFIBUS protocol (V2): • Slave-to-Slave communication • Clock synchronous transmission • Time synchronization With these new functions, PROFIBUS opens up new applications in motion control With these new functions, Profibus can synchronize 12 axes with a cycle time of less than 2ms WWW.PROFIBUS.COM

19. PROFINET CONCEPT Engineering, HMI Ethernet Intelligent field device Programmable controller Proxy PROFIBUS Engineering,HMI Field Device Drive PROFIBUS and PROFINET are two complementary parts of PROFIBUS International automation technology WWW.PROFIBUS.COM

20. Between Management and Production Internet EngineeringHMI TCP/IP- Ethernet Tech. Module Tech. Module Integration of PROFIBUS Tech. Module Within Production Tech. Module Tech. Module PROFINET WWW.PROFIBUS.COM

21. Applications Nearly 1,000,000 applications are operational • Manufacturing AutomationCar manufacturing Bottling systems Storage systems • Building Automation Heating, air-conditioning • Process AutomationPurification plants Chemical and petrochemical plants Paper and textile industries • Power industry and power distributionPower plants Switchgear Waste Water Purification Car manufacturing, at General Motors, BMW, Ford, FIAT.... Breweries Polymer Storage Pipelines Glue Production Food Production Building Automation Bottling Plants WWW.PROFIBUS.COM

22. 3M, CT 3M, MN A. Schulman, OH ABB Flexible Automation, MI ABB Seatech, TX Abbott Laboratories, TX Accu-Fab Systems, OR Accusort, PA Acklin Stamping, OH Acme Brick, TX Advanced Energy, CO Advanced System Integration, TX Advantage Industrial Auto., GA AgriNW, WA Air Liquide, TX AIS, IN Alabama Power, AL Alcan, Canada Alliant Techsystems, VA Allied Signal, OH Alpine Engineered Products, TX American Baler, OH American Kuhne, CT American National Can, OH American National Can, TX American Standard, OH Amoco Fabrics, GA Amplex Electric, OH Amycel, TX Anarundel Cty Water Auth., VA Anchor Brewing, CA Andritz Runther, TX Anheuser Busch, MO Applied Digital Engineering, TX Applied Extrusion Tech, VA Aqua Glass, Canada ARCO Alaska, AK Artech, NC ASI, TX ATG, WA ATJ Industrial Auto., Canada Atronix Engineering, OH Autoliv, UT Automation Control, CO Automation Systems, MI Autotec, OH AVCA Corporation, OH Ballard Power, Canada Barnes and Noble, MA Barrilla Pasta, IA Best American Foods, ID North American Users WWW.PROFIBUS.COM

23. Basler Electric, IL Baxter Healthcare, AR Bayer, Mexico Bell & Howell, IL Best Press, NC Bethlehem Steel, OH Biersdorf, CT Blue Bell Creameries, TX Blue Circle Cement, GA Blue Diamond Nut Company, CA Blue Ridge Growers, VA BMH Americas Inc., TX BOC, TX Bodine Test Assembly, CT Boise Cascade, OR Brightstar Synfuels, TX British Aerospace, TN Burlington Industries, VA Burton Snowboards, Canada BWX Technologies, VA C. Kirk Ryan CA Lawton Co., WI CAE Newnes Ltd., Canada CAE, Canada Cal Polymer, ID Calgon, SC Cameron Controls, TX Canrig, TX Capsugel, SC Carpenter Company, TX Carpenter Technology, VA Cast Masters, OH Caterpillar, IL CCL Container, VA Chemrex, MN Chicago Dryer, IL Chiles Drilling, TX Cincinnati Machines, OH Cincinnati Test, OH Circon ACMI, OH City of Houston Public Works, TX City of Jacksonville Public Works, FL City of Los Angeles Public Works, CA City of Phoenix Public Works, AZ Coe Manufacturing, OR Cold Springs – Texas Granite, TX Cole Electric, WI Colgate, NJ Columbia Electric, WA Columbia Pacific Aluminum, CA Compressor Controls, IA North American Users WWW.PROFIBUS.COM

24. Connexant, CA Conserve II, FL Control Concept Corp., WI Control General, TX Control Panels & Systems, MD Controlled Power & Automation, TN Cooper Tire & Rubber, OH Copes Vulcan CP Films, VA Crane Kemlite, IL Crown, Cork & Seal, TX CSD, MA CTR, SC Cummins Engine, MI Curt Joa, WI Cytec Industries, OH Dan River Mills, VA Davis Standard, CT DECO Tools, OH Defasco Steel, PA Dell Computers, TX Delta Brands, TX Dexter Nonwovens, CT Dmytryka Jacobs Eng, OH Dorner Manufacturing, WI Dow Chemical, TX Dow Corning, MI DSM Engineered Plastics, PA DSM, VA Duke Power, TX Dunlop Tires, AL Eastman Chemicals, TN Eastman Kodak, NY Ebarra Technologies, CA Ebner Furnace, OH Edler Industries, CA EDS, MI Electronic Power Design, TX Elgin-Butler Brick, TX Eli Lilly, IN EMD, TX Encore Wire, TX Enerpro, CA Engineered Systems, OH Englewood Electric, FL Englewood Electric, IL ENSCO Kodiak II Environmental Waste H2O, ID EOS Engineering, TX EPCO, OH EPD, TX North American Users WWW.PROFIBUS.COM

25. Evanite Fiber Corp, OR Exion, WI Exonic Systems, MI Exxon Baytown, TX Fairmont Tamper, MN Falmouth Scientific, MA Fiber Visions, GA Findley, OH Fisher Controls, TX Flight Safety Int’l, TX Fogg Filler, MI Forest Products Machinery, GA Formosa Power Fort James Corp, OR Foxjet, TX Framatome Cogema Fuels, VA Frank W. Murphy, TX Friskies, MO Frostbite Brands, OH GAF Materials, MN Galvacor, Canada Gaston County Dyeing, NC GE Fanuc, UT GE Plastics, NY GE Team Controls, TX General Atomic, CA General Mills, MI General Shale Brick, TN Georgia Gulf, TX Georgia Pacific, MI Georgia Pacific, WA Giddings & Lewis, WI Gillette, MA Glassline, OH Global Marine Drilling, TX Globitech, TX Glomar Celtic Sea Glomar Explorer GM PowerTrain, MI Golden Cheese, CA GPM Gas, TX Grobe Electric, AL H.B. Fuller, CA Haarman & Reimer, SC Harmon Motive, IN Harnisfeger, WI Harvard Industries, VA Harza Engineering Co., IL Hauni, VA Hazentech, AR Heidelberg Finishing, OH North American Users WWW.PROFIBUS.COM

26. North American Users Heidelberg Web Presses, NH Heidtman Steel, OH Helm Instrument, OH Henkel, OH Henry Filters, OH Hess Electrical, MI Hitec, Canada Hitec, TX Holt Electric, WI Hoosier Magnetics, OH Houston Chronicle, TX HPM Hemscheidt Corp. Huels Huffman, SC Huntair, OR Husky, Canada Hydralift, TX I²S, CT IBM, VT ICD, NJ Imperial Holly, TX Incom, WI Indianapolis Casting, IN Industrial Automation Eng., MN Innovative Controls, OH Innovative Electronics, TX Intec Permaglas, OR Intech, TX Integrated Chemical Solutions, TX Intelicon, OH Intellution, MA Interface Flooring, GA Intevac, CA ITT Automotive, NC ITW/MiniGrip, TX J.R. Simplot, OR Jacobs Engineering, OR Jagenberg, CT Kendall Electric, MD Kendall Electric, WI Kiefel, NH Kirk Lumber, VA Kister, OH Kraft Foods, IL Kvaerner Metals, PA L&H Supply, TN LaFarge Alum., VA Lamb Weston, OR Lemforder, ME Linklater, CA Lockwood Green, TX WWW.PROFIBUS.COM

27. M&M Mars, IL Mallinkrodt, MO Mantissa Corporation, NC Maple Leaf Bakery, VA Martin Feed Mills, Canada McNaughton-McCay, IL MD/Totco, TX Medical Lake Waste Water, WA MG Generon, TX Micron Technology, ID Middlesex Industries, MA Milliken, SC Minaric, NC MM Controls, OR Mobil Chemical, CT Mobile Oil Pipeline, TX Mobile Oil, TX Molins Richmond, VA Monterrey Mushroom, TX Montgomery Watson, TX MPM Engineering, Canada Nanoose Systems, Canada NASA Cape Kennedy, FL NASA Langley, VA National Envelopes, KS National Instruments, TX National Oilwell, TX NEC, CA Nestle R&D Center, OH Newport News Shipbuilding, VA Noell Crane and Service, TX Northland Electric, MN NorthSails, NV Northwest Cybernetics, OR Norton, TX Novartis Pharmaceuticals, NJ NPC, TX NSC Technologies, IL O’Sullivan Industries, VA Ocean Spray, NJ Ocean Spray, WI OEM, TX OMC Services, TX On Trak Systems, CA Pacific Flow Controls, CA Packard-Hughes, CA Pan Pacific Co., OK Pasadena Paper, TX Pearson Packaging, WA Pemco, WI Perdue Farms, MD North American Users WWW.PROFIBUS.COM

28. Petrotech, TX Pfizer, NE Pharmacia Upjohn, MI Philip Morris, VA Philips Lighting, KS Phoenix Environmental, IL PLENCO, WI PML, Canada Polybond, VA Port of Houston, TX Potlatch, ID PPG Industries, PA Praxair, TX PRI Automation, MA Procter & Gamble, OH Promotional Printing, TX Protec Coating, OH Qtera, FL Quad Graphics, WV Quad+, IL R&B Falcon Drilling, TX RA Hanson, WA RapidPak, WI Rayonier, GA Raytheon, TX Reading and Bates, TX Redhook Brewery, WA Reliant Energy, LA Retrotech, NY Roberts Filters, PA Rockwell Automation, OH RR Donnelly & Sons, TN Rubbermaid, KS Rumsey Electric, PA Sandvick Sorting, KY Sanibel Island Water, FL Sasib Bakery, TX Sauder Woodworking, OH Savanah Foods, TX Schlumberger, TX Scholle, CA Seacor Gerand Jordan, TX Seacor Vanguard, TX Sematech, TX Seneca Foods, ID Shaffer, TX Shiner Brewery, TX Siebe APV Siemens Automotive, VA Siemens Electrocom, TX Siemens Telecommunications, TX North American Users WWW.PROFIBUS.COM

29. Thermoguard Equipment, WA Titan Industries, TX Toledo Transducers, OH Transdyne Controls, GA Transocean (Marianis), TX Tree Top, WA Trident Tooling, OH Trinity Industries, TX Trunkline, TX Trus Joist MacMillan, ID Tru-Si Technologies, CA TRW, AZ Tuchenhagen-Zajac, MD Turtle & Hughes, NJ Tyler Controls, NY UAS, Canada UCB Films, KS Sierra Nevada Brewing Co., CA Signode – IPS, IL Simpro, TX Simpson Sawmill, WA Sinclair Marine Electric Skagit Smatco, TX SOR Southeastern Containers, VA Standard Gypsum, TX Sterling Berkefeld, Canada Sterns Airport Equipment, TX Stupp, TX Sumitomo, VA Sunkist Growers, CA Surface Combustion, OH Sverdrup, TN Systel, TX TA Engineering, CA Tamko Roofing, MO Taylor Clay, NC Tech Conveyor, NJ Tech Logic, MN Tech Power, TX Technisys, UT TEI Engineering, IN Teledyne Advanced Metals, TN Tennessee Eastern Chemicals, TN Tennessee Valley Authority, TN Texaco, TX Texas Eastern, TX Texas Farm Products, TX Texas Instruments, MA Texas Instruments, TX Thermal Engineering, SC North American Users WWW.PROFIBUS.COM

30. North American Users UCB, IL Ulvac, MA Unilever Unilever, NJ Uniloy-Milacron Manchester, MI Uniroyal, Canada United Copper, TX United Distillers and Vintners, Canada Update Systems, MO US Army Corps of Engineers, KY US Filters, AZ US Gypsum, CA US Postal Service USS (?) New Carrier (CVN 77) USS Carl Vinson USS Chester A. Nimitz USS Harry S. Truman USS Ronald Reagan Valley Record, CA Varco, TX Vetrotex, TX Wabash Plastics, IN WABCO, SC Walbridge Coatings, OH Walla Walla Waste Water, WA Wallace Printing, IL Warren Electric, LA Warren Electric, TX WC Woods, OH Western Container, TX Wetmore, TX White Oak Semiconductor, VA Williams Pipeline, KS Williamson Printing Corp., TX WilsonArt, TX Wirtz Manufacturing, MI WL Gore, NC Woodgrain Millwork, ID Woodward Governor, CO WPS Industries, LA WR Grace, MI Wright Industries, TN WWW.PROFIBUS.COM

31. The End Questions? WWW.PROFIBUS.COM