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PetroTech Clients

PetroTech Clients. The PetroTech System. Filtration Vacuum distillation Degasification. The PetroTech System. PURIFIES THE OIL TO ITS ORIGINAL STATE OR PURER. T he PetroTech S ystem. DOES NOT DEPLETE ADDITIVES OR CHANGE OIL PROPERTIES. A PPLICATIONS. M INING.

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PetroTech Clients

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  1. PetroTech Clients

  2. The PetroTech System • Filtration • Vacuum distillation • Degasification

  3. The PetroTech System PURIFIES THE OIL TO ITS ORIGINAL STATE OR PURER

  4. The PetroTech System DOES NOT DEPLETE ADDITIVES OR CHANGE OIL PROPERTIES

  5. APPLICATIONS

  6. MINING

  7. Mining Applications • Haul Trucks • SXEW Hydraulics • Crusher Hydraulics • Drill Hydraulics • Transformers • Turbines

  8. AUTOMOTIVE

  9. Automotive Applications • Machine Tool Hydraulics • Robotic Assembly Hydraulics • Gun Drilling Oil Systems • Gear Oil Systems

  10. Robotic Assembly Hydraulics

  11. STEEL

  12. Steel Mill Applications • Hydraulic Conveyor Systems • Gear Oil Systems • Rolling Mill Systems • Transformer Oils

  13. Rolling Mill

  14. REFINERIES

  15. Refinery Applications • Steam Turbines • Gas Turbines • Transformers

  16. PULP&PAPER

  17. Pulp & Paper Applications

  18. POWERUTILITIES

  19. Power Utility Applications • Steam Turbines • Gas Turbines • Transformers

  20. PRIMARYMETALS

  21. MILITARY

  22. Oil NeverWears Out !

  23. THETHREEMAJOROILCONTAMINANTS • Water • Particulates • Gas

  24. WATER States That Water Exists in Oil • Dissolved Water - typically • 100ppm @100°F • 600ppm @140°F • Emulsified – .5% to 4% • Free Water

  25. Sources of Water Contamination • Through system vents • From leaks in coolers and heat exchangers • Precipitation due to a fall in temperature • Introduction of contaminated top-up fluid • Rain in external reservoirs • Rain leaking into incorrectly stowed drums

  26. Effects of WaterContamination • Corrosion of component surfaces • Degradation of fluid performance • Precipitation of additives • Oxidation of hydrocarbon fluids • Deterioration of fluid lubricating properties • Icing at low temperatures • Promotion of microbial growth

  27. 200 Water Concentration (ppm) 150 Free Water 100 Dissolved Water 50 75 125 175 Oil Temperature (°F) Solubility of Water in Oil Oil saturation point is affected by temperature: Reference: EPRI CS-4555 Turbine Oil

  28. Effect of Water & Particulate on Oxidation Acid Fluid Life Particles Water Neut. No. (Hours) None No 0.17 3500+ None Yes 0.90 3500+ Iron No 0.65 3500+ Iron Yes 8.10 400 Copper No 0.89 3000 Copper Yes 11.20 100

  29. Copper & Water 12.0 Iron & Water 10.0 Water only 1.0 Copper Acid Number 0.8 0.6 Iron 0.4 0.2 Clean and Dry 0.0 1000 2000 3000 Hours Contamination and Oil Breakdown

  30. ADVANTAGES OF REMOVING WATER FROM OIL • Reduces oxidation, hydrolysis, and subsequent breakdown of the oil. • Acid buildup is eliminated or reduced substantially. • Prevents corrosion of components. • Reduces antifriction bearing wear.

  31. ADVANTAGES OF REMOVING WATER FROM OIL • Reduces pump, valve, and bearing wear. • Reduces rate of filter plugging. • Prevents reduction of oil film strength by dilution with water. • Prevents substantial viscosity changes of the oil.

  32. Viscosity Change due to water

  33. How Water Concentrations Vary ppm = 5 10 20 25 50 100 150 300 Hydraulic Gear Turbine Transformer Dry Wet Very Dry Dry Wet Very Dry Dry Wet Very Dry Dry Wet PetroTech Standard Purification Level PetroTech Transformer Purification Level

  34. Bearing Life *Data supplied by Timken Company and refers to tapped roller bearings **Fatigue Life Ratio is determined by testing bearings until half failed A ratio of 1.00 = the test point at which the 50% failure rate is achieved

  35. Water Concentration’s Affect On Life Extension Factor

  36. PARTICULATE • Microscopic Wrecking Crew • Greater Damage Associated With Small Particles • Multiplication Effect “There is no single property of lubricating oil that challenges the reliability of machinery more than suspended particles.” – Jim Fitch of www.OilAnalysis.com

  37. ADVANTAGES OF REMOVING PARTICULATE FROM OIL • Reduces oxidation of oil since silt particles have been found to act as catalysts in accelerating the oxidation process. • Substantially increases life of hydraulic and lubricating system components.

  38. Fluid Cleanliness Required for Typical Hydraulic Components Components ISO Code Servo Control Valves 16/14/11 Proportional Valves 17/15/12 Vane & Piston Pumps/Motors 18/16/13 Directional & Pressure Control Valves 18/16/13 Gear Pumps/Motors 19/17/14 Flow Control Valves, Cylinders 20/18/15 New Unused Fluid (Unfiltered) 20/18/15

  39. How ISO Works

  40. ISO Level Affect And Life Extension Factor

  41. Typical Particle Analysis Results PetroTech Reclaimed Oil is Cleaner than New Oil. Dirty Oil New Oil RECLAIMED OIL

  42. ISO Ranges Vary by Oil Type ISO= 12/9 14/11 16/13 18/15 20/17 22/19 24/21 26/23 Hydraulic Gear Turbine Transformer Very clean clean dirty Very clean clean dirty Very clean dirty Clean dirty PetroTech Standard Cleaning Level

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