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Gleason #116 CNC Retro-Fits

Ataka & Yamamoto CNC Hypoid Generators. Gleason #116 CNC Retro-Fits. Gleason #116 CNC Retro-Fit. Ataka & Yamamoto CNC Hypoid Generators. Features & Benefits Reduced Machine Set-up Time Easy Operation / Simple Training Improved Pinion Cutting Accuracy High Speed Precision Stock Divider

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Gleason #116 CNC Retro-Fits

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  1. Ataka & YamamotoCNCHypoid Generators Gleason #116 CNC Retro-Fits

  2. Gleason #116 CNC Retro-Fit Ataka & YamamotoCNCHypoid Generators Features & Benefits • Reduced Machine Set-up Time • Easy Operation / Simple Training • Improved Pinion Cutting Accuracy • High Speed Precision Stock Divider • Tooth Size Measurement System • Adaptable for Auto-Loader System • Full Enclosure for Shop Environment • GE-FANUC Windows “210 i M” forease of Operation • Automatic Tooth Size Correction

  3. Gleason #116 CNC Retro-Fit Ataka & YamamotoCNCHypoid Generators Minimizing Downtime • Easy Set-up Changes Only 6 Position Changes are Required • Eccentric Angle • Swivel Angle • Tilt Angle • Root Angle • Head Position • Blank Off-set • Machine Settings via Jog buttons • JOG Feature Makes angle settings easy • Eccentric Angle • Swivel Angle • Tilt Angle • Via Geared Motor Adaptation • Root Angle • Head Angle • Blank Offset

  4. Gleason #116 CNC Retro-Fit Ataka & YamamotoCNCHypoid Generators Minimizing Downtime • Easy Set-up Changes • Summary is in memory • Easy Summary Changes Windows based Fanuc control Summary Data Machine Settings

  5. Gleason #116 CNC Retro-Fit Ataka & YamamotoCNCHypoid Generators Easy Operation • No NC Programming is required • Newly Developed User friendly Conversational Software • Operator Friendly Displays • Easy Cutter Positioning • Two Options for Cutter Positioning • Basic method • Advanced method • Operation Manual not required • If operator knows how to operate a Gleason Generator

  6. Gleason #116 CNC Retro-Fit Ataka & YamamotoCNCHypoid Generators High Speed Stock Divider • Five Seconds for Stock Dividing • Double sensing system • Proximity sensor for finding slot • Touch sencer for accurate positioning • Accurate Positioning • “Marposs” Touch sensor for high accuracy • Flexible for any kind of Gears • Using Gleason original Dividing base • Easy to reset positions • Minimize Size Variation in Production

  7. Gleason #116 CNC Retro-Fit Ataka & YamamotoCNCHypoid Generators Auto. Tooth Size Measurement • Tooth Slot Measurement using Touch probe sensor • Comparing Size with Master Pinion • Size Display [ + means Thick / - means Thin ] • Displays Actual Size difference • One test piece is enough for development • Duplicating master is very easy • Fully automatic cycle with Loader • Automatic Feed Back Size Correction • Input Number of Intervals for Size measurement • Set Variation width for oversize tooth detection and alarm

  8. Gleason #116 CNC Retro-Fit Ataka & YamamotoCNCHypoid Generators Adaptable for Automatic Operation • Easy Adaptation for Automatic Loader systems • Most CNC retro-fitted machines are featured with Loader system when used in Automotive Plants • Interval of measurement can be set • Amount of Size Variation error can be set • Automatic Size Correction

  9. Gleason #116 CNC Retro-Fit Ataka & YamamotoCNCHypoid Generators Maintenance Free • 80% of Gear Train is eliminated • Simple Gear Train Diagram • FANUC CNC Controller • Independent Way Lubrication System with Pressure Switch

  10. Gleason #116 CNC Retro-Fit Ataka & YamamotoCNCHypoid Generators Cost Effective • Less than 50% the cost of new equipment • Equal productivity as new machines • Retrofit on your machine or ours • Easily adaptable to automation • Very efficient for small lot sizes or jobbing application

  11. Gleason #116 CNC Retro-Fit Ataka & YamamotoCNCHypoid Generators Satisfied Customers • Since 1991 Ataka Engineering and Yamamoto have developed a notable reputation for ingenuity and quality in the CNC retrofitting of Gleason generators. The cost efficiency and performance of these remanufactured machines is evident in their delivery record of 48 Gleason CNC retrofits to date. Amongst their satisfied customers are automotive companies such as: Honda, Mazda, Mitsubishi, Nissan, Suzuki and others. • We welcome your inquiries and look forward to helping you meet your Hypoid gear production requirements in the near future.

  12. Ataka Engineering Co., Ltd.3-108 Issha Meito-ku Nagoya 465-0093 JAPANPhone: +81-52-709-1616Fax : +81-52-701-0590E-Mail : info@ataka.comWebsite : http://ataka.com

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