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Optimization For Existing Tilting Pan Filters

Optimization For Existing Tilting Pan Filters. Metalcraft. Metalcraft – Located in Tampa Florida. Metalcraft Manufacturing. Metalcraft. Filter Pans. Metalcraft Services. Metalcraft Car Frame. Metalcraft Bearing Pedestals. Level Track. Metalcraft Services.

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Optimization For Existing Tilting Pan Filters

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  1. Optimization For Existing Tilting Pan Filters Metalcraft

  2. Metalcraft – Located in Tampa Florida

  3. Metalcraft Manufacturing Metalcraft

  4. Filter Pans Metalcraft Services

  5. Metalcraft Car Frame

  6. Metalcraft Bearing Pedestals

  7. Level Track

  8. Metalcraft Services Installation of New Filter Components

  9. Metalcraft Services

  10. Optimization for Existing Tilting PanFilters

  11. Reliability / Mission Time • RELIABILITY speaks of intended function over time. • MISSION TIME is critical to maximize acid production

  12. Filter Mission Times • Maintenance turnaround to turnaround • Down day to down day (PM the filter) • Scheduled wash cycle to wash cycle • Scheduled cloth change out to cloth change out

  13. Wash Cycle to Wash Cycle Mission Times • Acid production is critical • Interval times arecritical

  14. Cloth Change Mission Times • Acid production is critical • Intervals - Most Critical

  15. Filter Performance Optimization This is mechanical approach for existing tilting pan filters, offering increased mechanical reliability and increased recovery of P₂O₅. Results are, a reduction in maintenance costs and increased production dollars. 18

  16. Objectives for Filter Optimization • Increase acid production • Minimize dilution • Increase P₂O₅ recovery • Lower maintenance costs / Increase mission times • Improve cloth cleaning efficiencies 19

  17. Filter Optimization Step 1 • Initial operational and maintenance benchmarks established. • A detailed study and mapping of the filter is completed.

  18. All aspects of the filter and its parts are measured

  19. Filter Optimization Step 2 • Measured data is integrated into the modeling software. • Study of the filter in the “as found” condition begins.

  20. Filter Mapping Process

  21. Filter Optimization Step 3 • The filter is accurately modeled in its optimized condition. • Demonstrates the recommended changes

  22. Filter Optimization Step 4 • Client report submittal, steps planned in harmony with client goals • Report includes optimized proposal package. (How can Metalcraft best support changes the client would like to see?)

  23. Filter Software Modeling – Design – Mapping Process

  24. Components for Optimizing Existing Tilting Pan Filters • Cloth spray headers • Cam roller turnovers • Enlargement of filtration area (pans) • Filter valve timing

  25. Cloth Spray Headers

  26. Nozzle Placement and Spray Patterns are Critical for Cloth Spray Header Efficiencies Metalcraft Services

  27. Cloth Spray Header Optimization • Nozzle Design and Efficiency • Conflicting Sprays • Delivered Flow and Pressure to Header • Loop Design with Cleanout

  28. Nozzle Design and Geometry Flat Jet Vee Jet

  29. Address cleaning for all areas of the pan - Corners s

  30. Typical Cloth Spray Header Installation

  31. Cam Turnover Sections Metalcraft Services

  32. Cam Turnover • Designed for accurate and simple field adjustment • Assures proper operation

  33. Metalcraft Services uses modeling software for both detailed design work and problem solving.

  34. Cloth Spray Evaluation3 D Modeling 37

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