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Introduction to Auditing. Safety Groups – Advantage Program Tom Welton. Overview. Objective The Basics Principles of Auditing Audit Process Preparation & Initiation Document Review Evidence Findings Management Management Review Action Plan Case Study. Safety Groups Introduction
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Introduction to Auditing Safety Groups – Advantage Program Tom Welton
Overview • Objective • The Basics • Principles of Auditing • Audit Process • Preparation & Initiation • Document Review • Evidence • Findings • Management • Management Review • Action Plan • Case Study Safety Groups Introduction To Auditing
Objective • To provide you an introduction to the basic process of conducting an audit of your Health and Safety Management System.
The Basics What is a HSMS? • Health and Safety Management System (HSMS) • The documented process that fully incorporates effective risk management principles into a health and safety program.
The Basics What is auditing? • The systematic, independent and documented process for obtaining audit evidence and evaluating it objectively to determine the extent to which audit criteria are fulfilled
The Basics Other Audits • Work-well Audits • Compliance Audits (against legal requirements) • Combined Audits (for example, H&S and Environment) • Risk Audits/Risk Assessments • Workplace Inspections • Pre-start-up Inspections • Subject Specific – for example: • RTW Self-Assessment • Confined Space Audit/Assessment • Emergency Preparedness & Response Audit • Second party audits (for example, customers or suppliers)
The Basics Why audit? • To provide Owner/Senior Management with objective information on which they can react to improve their health and safety activities
The Basics Definitions • Conformity • Conformity is the fulfillment of the audit criteria which includes requirements of an audit standard, the workplace’s health and safety policies, practices, procedures and related documentation. • Nonconformity • Nonconformity is the non-fulfillment of, or deviation from, the requirements. It is categorized as Major and Minor.
The Basics 5 Steps to Managing Health & Safety • The 5 steps apply to the Advantage Program requirements • The 5 steps apply to each element of the HSMS Review and must be documented/recorded for each
The Basics Principles of Auditing • Audit Scope • Extent and boundaries of an audit Note: The audit scope generally includes a description of the physical locations, organizational units, activities and processes, as well as the time period covered. • Audit Criteria • Audit criteria are used as a reference against which audit evidence is measured. In the WSIB Advantage Program the criteria includes; the requirements documented in the HSMS Review Form and the firm’s health and safety program, policies, procedures and related documents.
The Basics Principles of Auditing (cont’d) • Audit Evidence • Records, statements of fact or other information, which are relevant to the audit criteria and verifiable. (minimum two different sources of evidence). • Audit Findings/Conclusions • Results of the evaluation of the collected audit evidence against audit criteria. Note: The audit findings can indicate either conformity or nonconformity with audit criteria. Auditing relies on these principles to make it effective and reliable.
The Basics Key Concepts What is Auditing • The systematic, independent and documented process for obtaining audit evidence and evaluating it objectively against established audit criteria Why Audit • To provide Owner/Senior Management with information on which they can react to improve their health and safety activities
The Basics Key Concepts Auditing Principles • Scope – extend and boundaries of an audit • Criteria – a set of established requirements the audit evidence is evaluated against. The criteria for Advantage firms is - HSMS Review Form and the firm’s H&S program, policies, procedures and other related documents. • Evidence – records, statements of fact or other information, which are relevant to the audit criteria and verifiable (minimum two sources of information) • Findings – evidence compared to criteria
Audit Process Key Concepts • An audit is conducted in a systematic manner and requires preparation • Document Review collects information to help determine if the audit criteria are being met by the firm
Audit Process Key Concepts • There are multiple sources of evidence: documents, records, interviews and observation • Auditor(s) need sufficient information before it is considered evidence • Recorded evidence is evaluated against established audit criteria to determine objective audit findings • Finding of conformity or nonconformity (major or minor) • Nonconformities are situations where a requirement clearly has not been fulfilled with evidence based on objective facts
Management Key Concepts • The audit report can be recorded on the HSMS Review Form • Other styles of audit reports can be used, as long as they include all nonconformities found and relate it to the criteria requirements • Report any commendable HSMS findings • Management Review can be formal or informal • Owner/Senior Management must understand and agree to the audit findings/conclusions. Any diverging opinions are recorded if not resolved.
Management Key Concepts • All nonconformities are included and initiated in the action plan • Conformities can be included in the action plan for continual improvement • Resolving nonconformities and verifying they are resolved are done after audit activities
The Basics The Audit Process Document Review Evidence Findings
Audit Process: Initiate Initiate and Prepare • Management assigns the qualified auditor(s) • Develop an audit plan which includes: • Objectives, Scope, Criteria, Schedule • Resources: • Time • Audit support (team) • Health and Safety Equipment (PPE) • Floor Plan, Equipment List, Work room • Audit working documents (audit notes/sketches/interview notes etc.) • Communicate the audit activity to appropriate workplace parties
Audit Process: Conduct the Audit Document Review Documents and Records • A document may be a policy, a procedure, a work instruction, a form, or other written information, that generally gives direction. • A document is current, active and changeable. • A record is dated, historical, and unchangeable.(An obsolete document may become a record).
Audit Process: Conduct the Audit Document Review • First step in Conducting the Audit • Establishes initial conformity to the audit criteria • Determines other types of evidence the auditor(s) will sample
Policy System Procedures Operating Procedures Work Instructions Forms, checklists, templates, & other “data collection” documents RECORDS Audit Process: Conduct the Audit Document Review H&S Policy Statement Level 1 DocsWhat? (some why?) H&S Policy Manual (optional) Level 2 Docs5W’s & H of system Typically addresses eachWSIB HSMS Requirement“Big Picture” (may be organized by “processes”) Level 3 Docs - more details of 5W’s & H Typically organized bydepartment Level 4 Docs detailed How Task SpecificInstructions
Audit Process: Conduct the Audit Audit Evidence • Auditor(s) look for evidence that demonstrates requirements have been met. The sources of information gathered are grouped into these categories: • Documents verify relevant, clear and complete procedures, work instructions, guidelines, etc., are readily accessible • Records: verify appropriate records have been kept to demonstrate that requirements of procedures and the standard have been met • Observations: verify activities, workplace conditions, controls are in place • Interviews: verify health and safety system/program understanding.
Audit Process: Conduct the Audit Audit Evidence • If all available sources of information (minimum 2) are consistent then the information may be considered evidence of conformity. Inconsistent information is evidence of nonconformity. • Evidence is measured against the audit criteria to determine conformity or nonconformity
Audit Process: Conduct the Audit Audit Evidence Collecting and Verifying Information: • Review Documents and Records • Note details of documents and records reviewed • Observations while at the facility and throughout the audit • Note relevant observations that demonstrate conformity and nonconformity • Interviews during the facility tour and throughout the audit • Conduct interviews appropriate to the situation and the person • Interview people from appropriate levels and functions • Make notes of evidence of conformity and nonconformity • Summarize the results of the interview with the person
Audit Process: Conduct the Audit Audit Evidence Collecting and Verifying Information: • How much is enough? • Sufficient to demonstrate a consistent pattern of conformance • One piece might be enough, for example: • maybe only one incident occurred so there will be only one investigation report • observed one failure to use confined space procedure; • only one work instruction • Perhaps 10 to 50 pieces may be appropriate, for example: • monthly workplace inspections • pre-shift forklift inspections
Audit Process: Findings Audit Findings Generating Audit Findings/Conclusions: • Evaluate all audit evidence against audit criteria • During the audit, evidence must be presented that the criteria are in place for conformity. If any requirement is not met, a nonconformity is noted. • Audit findings/conclusions indicate conformity or nonconformity to criteria Note: Any corrective actions to a nonconformity does not change the audit finding/conclusion.
Audit Process: Findings Audit Conclusion Conformity • Conformity is the fulfillment of the audit criteria which includes requirements of an audit standard, the workplace’s health and safety policies, practices, procedures and related documentation. Nonconformity • Nonconformity is the non-fulfillment of, or deviation from, the requirements. It is categorized as Major and Minor.
Audit Process: Findings Audit Conclusions MAJOR nonconformities: • the issue will continue to occur because of how the HSMS and health and safety program are structured • there is unacceptable risk to a worker’s health or safety • there are serious legal implications, or • there is an accumulation of related minor nonconformities. MINOR nonconformities: • the HSMS and the health and safety program structures are valid, but there was minor deviation (e.g. human error) • there is no unacceptable risk to the worker • there are no significant legal implications, and • there is not an accumulation of related minor nonconformities.
Management: Audit Report Audit Report • The report must reference the requirement (i.e. A.2), and the evidence that supports the findings/conclusions of conformity and nonconformity • Indicate any situations encountered that may decrease the reliability of the audit conclusion • Diverging opinions about findings and conclusions should be discussed, resolved if possible, and recorded if not resolved • The report must include the date(s) of the audit, report date, auditor(s) name • Auditor(s) prepare to present or discuss the audit with the Owner/Senior Management Note – For Advantage the completed HSMS Review Form can be the report submitted for Management Review.
Management: Review Management Review • Owner/Senior Management reviews the audit report • Ensure the Owner/Senior Management agrees with and understands the audit conclusions • A record of the Owner/Senior Management review • Establish a timeframe for the employer’s continual improvement plan
Management: Action Plan Action Plan As a result of the audit findings/conclusions: • An action plan is developed for all nonconformities • The action plan outlines how nonconformities will be corrected, responsibilities assigned and timelines established. • The action plan is developed or reviewed, approved, resourced and initiated by the Owner/Senior Management. • The employer’s auditor(s) may conduct follow-ups to ensure the element is progressing to conformity Note – for the Advantage Program the continual improvement plan is the action plan.
Management: Action Plan Action Plan • An action plan can also be used for continual improvement • When a criteria requirement is met, but may deteriorate into a nonconformity, the audit may indicate an opportunity to improve. Continual Improvement • The process of enhancing the HSMS to achieve ongoing improvement in overall health and safety performance. • Improved performance on its own IS NOT continual improvement, it is an outcome – you must improve the way you manage.