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Lifecycle Quality Management With the QDM System

Lifecycle Quality Management With the QDM System. Problems to Mitigate…. Rework-Scrap- Tooling Changes. Part / Process Variation. Product Non-Conformance. Warranty & Liability. DCS solution set is aimed at addressing 3 problem areas- Variation Non-Conformance Traceability.

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Lifecycle Quality Management With the QDM System

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  1. Lifecycle Quality Management With the QDM System

  2. Problems to Mitigate… Rework-Scrap- Tooling Changes Part / Process Variation Product Non-Conformance Warranty & Liability DCS solution set is aimed at addressing 3 problem areas- Variation Non-Conformance Traceability Traceability Gaps

  3. Problem Mitigation - DNA The Closed Loop approach is aimed at enabling these kinds of problems to be analyzed and multiple solutions to be tried through simulation, and then validated through automated as-built reporting. DCS provides software solutions for Dimensional Variation Analysis which supports the up front engineering process and Corporate Quality Intelligence which enables the validation of manufactured components, regardless of where or how they are manufactured. Engineering Variation Analysis Predict Plan Measurement Plans / Points 3DCS Full Production Concept QDM Closed – Loop Quality Closed – Loop Quality Production Launch Tracking Reporting Dashboards Find Root Causing Analytics Problem Solving Resolve Program timing QDM QDM Manufacturing

  4. Multiple different measurement processes Multiple different facilities, locations or suppliers Multiple different output formats No centralized storage facility for data and reports Non-standard, localized or delayed reporting Supporting multiple quality reporting systems …Impediments to Quality Process Consistency… Are any of these issues applicable to you?

  5. Data Collected from any measurement / test source at any location in any format QDM is the solution! QDM automates your quality process in an easy to use environment for all quality stakeholders to identify and act on quality status and issues. QDM is a system which enables an entire organization to- Report (All Quality status / performance, Dashboards, FAIRS, more…) Analyze (SPC, root cause, problem solve) Share (Executives, Engineers, Analysts, Technicians) Automated Solution Instant Access to all quality information for ALL users in a standardized format

  6. QDM-3D Supplier Templates Measurement Data Plant B Data Query Populated QDM Report QDM Quality Management System The QDM process begins with data input from plants, labs, suppliers, and even customers. This data is aggregated into a common format and stored into a quality database. Pre-configured templates are then combined with the data, for access and action by client users. Read data from any Supplier or Plant measurement source Data Server Author Report Templates QDM-Web Server QDM System Components Data Input Automation Plant A QDM Datagrabber– data loader QDM-Web Server (SQL) QDM-Web Clients QDM-3D Analyst - template authoring View Graphical Reports & docs for Status & Root Cause QDM-Web Client - user portal accessible anywhere Client Users

  7. QDM Web Client Portal – Configurable UI Search for any part number or name Hot links to part information Secure password user login Navigate to part or assembly Data filtering Data Summary Hot links to automated reports Export your data QDM provides access through a configurable user interface within your standard web browser.

  8. Quality Reports When You Need Them QDM 7 Seconds

  9. Total Quality Process Support Reference- QDM can support standard documents such as- • 99-000070-04 Advanced Product Quality Planning Status Report • 99-000059-04 PPAP Approval Checklist • 99-000060-04 Control Plan • 99-000061-04 Capability Study • 99-000062-04 Gage R&R (Tolerance) • 99-000063-04 Dimensional Results • 99-000064-04 Appearance Report • 99-000065-02 Parts Submission Warrant (PSW) • 99-000066-04 Supplier Corrective Action Request form • 99-000069-04 Gage R&R (Total Variation) • 99-000094-04 PPAP Submission Workbook • 99-000042-04 Supplier Quality System Assessment • 99-000041-04 Supplier Profile and Questionnaire • 99-000121-03 Packaging Labeling Instruction • 99-000126-04 APQP Document • 99-000158-04 Interim PPAP Recovery Sheet

  10. QDM SQA - Supplier Quality Assurance QDM Report of 10 Piece Inspection Graphical Index Page QDM SQA is a remote web client for suppliers to report quality status in customer specific QDM format Customer receives an inspection report in EXACTLY the same format as is used internally Benefits : Quick & Efficient Quality Reviews Reduced Approval Time Enhanced Quality

  11. Web based real-time reports published on demand QDM – One Quality Portal for All • Centralized system to manage & maintain • Plants & suppliers Sharing data • Apply “as-built” data to enhance design robustness IT Admin Plants / Suppliers Product Engineering • Create/Monitor FAIR’s • Manage Non-Conformances Supplier Quality • Perform advanced root cause analysis Data Analysis Experts QDM Gateway QDM Inspection Dept Top Management • Dashboard for quality metrics • Top management summary reports • Receive work orders • Upload results Data Manager Report Publisher • Receive/Map report requests

  12. 3DCS Closes the Loop with Design & Engineering Supplier Quality Integration Multi-source Data Support Multi Plant Solution Complete Quality Management System QDM Enterprise-wide Quality Intelligence at ALL levels of your business • Top Management • Plant / Program • Engineering / Quality • Supplier Quality

  13. DCS – Who Are We? • Quality Solutions for Global Manufacturers • Experts in Dimensional Engineering • US Corporation with Global Footprint • Automotive Inception 1994 • Aerospace Expansion circa 2000 • Machinery / High Tech mid-2000’s • Strategic Partnerships • Dassault Systemes • V5-V6 Quality Solution • Solidworks Variation Analysis • Inspection Xpert (FAIR & PPAP)

  14. Thank You For Your Time DCS, Inc. 580 Kirts Blvd. Troy, Michigan 48315 USA HQ Office: 248-269-9777 Web: www.3dcs.com Email: sales@3dcs.com

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