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TT-049-0905

TT-049-0905. The 6-speed dual-clutch gearbox 02E. Contents. Concept description. Technical data. Design. Mechatronics. Oil circuit. Selection process. System overview. Sensors. Contents. Actuators. Concept description. Oil pressure filter. Oil cooler. Oil pump. Mechatronics.

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TT-049-0905

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  1. TT-049-0905 The 6-speed dual-clutch gearbox 02E

  2. Contents • Concept description • Technical data • Design • Mechatronics • Oil circuit • Selection process • System overview • Sensors

  3. Contents • Actuators

  4. Concept description Oil pressure filter Oil cooler Oil pump Mechatronics Multi-plate clutch

  5. Technical data

  6. Design • Diagram showing principle of operation Sub-gearbox 2 Multi-plate clutch K2 6 4 2 Engine torque R 5 3 1 Multi-plate clutch K1 Sub-gearbox 1

  7. Design • Cross section 4 3 2 5 6 7 1 8

  8. Design • Parking lock Parking lock gear Locking pawl Selector lever cable Lever Slide valve Compression spring 1 Detent spring Compression spring 2 Parking lock gear Locking pawl

  9. Design • Synchronisation 4th, 5th and 6th gear 1st, 2nd, 3rd and reverse Intermediate ring Inner ring Outer ring Friction ring Synchro-ring Friction ring

  10. Mechatronics Electro-hydrauliccontrol unit Central connectorto vehicle Electronic control unit

  11. Oil circuit Oil cooler Gear actuator Oil pressure filter Oil spray pipe for cooling gear wheels Valve chest Oil pump Oil sump

  12. Selection process K2 K1 • Selecting 2nd gear R 6. 5. K2 2. 4. 3. 1.

  13. Selection process • Gear actuator Travel sensor magnet Detent sleeve Oil pressure from mechatronics Selector fork Cylinder Piston Sliding collar

  14. System overview J743 Sensors CAN G509, G182 J587 Actuators G195, G196 G501, G502 N110 N215, N216, N217 G193, G194 G93 G510 N88, N89, N90, N91, N92, N218, N233, N371 G487, G488, G489, G490 E438, E439

  15. Sensors • Control unit for selector lever sensors J587 Hall sensors for Tiptronic position Hall sensors

  16. Actuators • Mechatronics N217 N215 N216 N89 N218 N92 N90 N91 N88 N371 N233

  17. Thank you

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