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AUFEER DESIGN FOR XXXX Prepared by: Michal Moc Date: June 5, 2009. C OMPANY INTRODUCTION SPECIALIZED TEAMS KEY COMPETENCIES. OUTLINE. COMPANY INTRODUCTION - HISTORY. 2000 Aufeer Design, Inc. - five experienced expatriate engineers 2000 Intitial projects for Skoda Auto/VW Group
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AUFEER DESIGN FOR XXXXPrepared by:Michal MocDate: June 5, 2009
COMPANY INTRODUCTION SPECIALIZED TEAMS KEY COMPETENCIES OUTLINE
COMPANY INTRODUCTION - HISTORY • 2000Aufeer Design, Inc. - five experienced expatriate engineers • 2000Intitial projects for Skoda Auto/VW Group • 2001 ISO 9001 Certified Company & New Headquarters Skoda Auto, Audi, Peguform, GrupoAntolin,JCI, Faurecia • 2003 45 engineers • 2004 New customersfrom Italy, Spain, USA, Germany, CzechRepublic • 2005 Solid growth and expansion, new projects in China, France, Germany & Italy - 67 engineers • 2006105 engineers Foundation of Aufeer Design Ostrava Strategicalliancewith Matador Automotive • 2007 120 engineers Foundation of Matador Automotive Design Slovakia, Bratislava • 2008 Foundation of Aufeer Design de Mexico Foundation of Aufeer Design India Expansionof HQ in MladaBoleslav
COMPANY INTRODUCTION - TODAY Global presence • Offices • Czech RepublicMLADA BOLESLAV (HQ) 100 engineers • OSTRAVA 15 engineers • Slovakia BRATISLAVA 15 engineers • Mexico PUEBLA 10 engineers • India HYDERABAD 10 engineers • Project sites • Czech Republic, Slovakia, China, India, Mexico, Germany,Sweden, UnitedKingdom, • France, Italy, China, South Korea, Russiaandothers
COMPANY INTRODUCTION - TODAY • Headquarters • MLADA BOLESLAV, CzechRepublic • on main strip of CEE’s automotive industry hub • few hundred meters from Skoda Auto’s R&D Center • 60-minute drive from Prague’s International Airport
COMPANY INTRODUCTION - TODAY Human Resources 150 full-time highly skilled engineers • Software: • CATIA V5 • CATIA V4 • ALIAS STUDIO • ICEM SURF • PAMCRASH • MADYMO • NASTRAN • ANSA • AUTOFORM • Hardware: • IBM Intellistationseries • HP xwseries • CAE workstation HP xwseries • Mobile workstation HP wxseries • IBM SAN Server Solutionseries • IBM Tivoli TSM
COMPANY INTRODUCTION - TODAY References
COMPANY INTRODUCTION SPECIALIZEDTEAMS
Specialized Teams Creative Group & Design Support Car Body Interior & Exterior Plastics Electro CAE / FEA Simulations Die & Press Tooling Design Jigs & Fixtures Prototypes Project management SPECIALIZED TEAMS
Creative Group & Design Support Sketches Concept modeling Digital modeling Styling Renderings & Visualizations A-class surfacing Rapid prototypes Autodesk Training Centre (AliasStudio) SPECIALIZED TEAMS
Engineering & Development of Car Body Body in white platform body shell front and rear ends roof window roof rails Closures front and rear doors tailgate bonnet sealing mirrors locking mechanisms Hybrid solutions Pedestrian safety SPECIALIZED TEAMS
Engineering & Development of Plastics Interior instrumental panel middle console arm rest door panels seats trim pillars headliner sun visors grab handles cup/bottle holders stowage boxes luxury packets accessories SPECIALIZED TEAMS
Engineering & Development of Plastics Exterior head lights rear lamps braking lights side markers licence plate lights fog lamps interior lights bumpers tunning packages SPECIALIZED TEAMS
Engineering & Development of Electro harnesses and installations Electro design of SYS and KAB plans data interface in Logical Cable development of 3D wire harness installation SPECIALIZED TEAMS
CAE / FEA Simulations Meshing FEM model assembly Implicit analyses Explicit analyses Biomechanics SPECIALIZED TEAMS
Preprocessing ANSA Input data from CAD systems CATIA, Pro/Engineer ImplicitFinite element net generation for structural parts, 2D shell elements – middle surfaces, 3D solid elements – solid models Creation of complete models including welds, boundary conditions, contacts, etc. Solvers MSC.NastranStatic Linear Analyses, Static Nonlinear Analyses, Modal Analyses Frequency, Response Analyses, Transient Analyses ABAQUS Static Linear Analyses, Static Nonlinear Analyses, Modal Analyses Frequency, Response Analyses, Transient Analyses PAM-Crash Large Deformation Analyses, Crashtests Postprocessing Animator, Meta, Pamview, MSC.Patran, Hypergraph Animation and evaluation of the results, deformations, stresses, eigenmodes, transfer functions, etc. Creation of pictures, animations, graphs, tables for result presentation Final report SPECIALIZED TEAMS
Die & PressTooling Design Design, development and engineering of dies and press tools for the skin and structural automotive parts SPECIALIZED TEAMS
Development of Jigs and Fixtures Welding fixtures Check and measuring fixtures Assembly jigs Manual Semi-automatic Full-automatic Robotic lines SPECIALIZED TEAMS
Prototypes Design anddevelopmentof prototype toolsandparts Productionofplasticand metal prototype parts by the most effective technology according to requestedquality, selectedmaterialandtiming Assemblyof prototype modulesanditscomponents Project support andconsultings Program/Project manager Prototype andserialtoolcoordinator Design forassemblyengineer SPECIALIZED TEAMS
COMPANY INTRODUCTION KEYCOMPETENCIES
KEY COMPETENCIES • Traditionalsketches, Digital modeling (ALIAS STUDIO, ICEM Surf) • Renderings & vizualisations (ALIAS STUDIO) • A-classsurfacing (ICEM Surf) • Conceptsolutions & proposals (CATIA) • 3D engineering & development (CATIA) • 2D drawings & documentation (CATIA) • CAE/FEM simulations (PAM-CRASH, NASTRAN, ANSA) • PDM - ProductDocumentation Management (ISO DRAW) • Product & Process consulting • Prototypes • JigsandFixtures
CAPABILITIES & CAPACITIES CAPABILITIES & CAPACITIES
CAPABILITIES & CAPACITIES • Project & process management • Full-timeintegration on site of a customer • Part-time at customer’s, partly in Aufeer Design’s HQ • Fullin-house support from our HQ & other sites • SW/HW/IT compatible, competitive and secure • Know-how transfer and continuous support • On-call express services and solutions locally • Car makers & suppliers development support in C/G/E/S/R languages • High-performance delivery in requested quality, on time and location
CONTACTS AUFEER DESIGN, Inc. PTÁCKÁ 156 293 01 MLADÁ BOLESLAV CZECH REPUBLIC MARTIN ZABADAL CEO MICHAL MOC Commercial & KeyAccountDirector Tel: Fax: GSM: E-mail: +420 326 700 453 +420 326 700 450 +420 602 366 890 zabadal@afd.cz Tel: Fax: GSM: E-mail: +420 326 700 420 +420 326 700 450 +420 602 305 831 michal.moc@afd.cz www.aufeerdesign.cz