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Introduction to Synerject. Synerject Profile. Established in 1997 A leading supplier of electronic engine management systems, modules, and components for both 4-stroke and 2-stroke engines in port and direct injection applications
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Synerject Profile • Established in 1997 • A leading supplier of electronic engine management systems, modules, and components for both 4-stroke and 2-stroke engines in port and direct injection applications • Since April 2009 a 58:42 joint venture of Continental Automotive and Orbital Corporation • Organized in 4 segments to address the individual customer and market needs: • Recreation, which covers high-end 2-wheeler, ATV, Snowmobile, PWC • Marine, mainly outboard engines • Low end2/3 wheeler, mainly China, Taiwan, ASEAN and India • Utility, mainly Lawn & Garden and Stationary Engines • Good to know • 45% of the net income will be paid to the parents via normal dividends, of which 58% is paid to Continental Automotive USA and 42% is paid to the minority owner. • Synerject is buying more than 50% of its material from Continental • Synerject is well advanced regarding auto-code generation of application software • Synerject is benchmark in N. America concerning lean manufacturing overhead for low volume production Calendar Year 2010 Sales US $105 million EBIT US $7 million (6% sales) Employees 261 worldwide (31.12.10) Worldwide Presence 8locations in 5 countrieson 3 continents
1997 1998 1999 2000 2001 2002 2004 2003 2005 2006 2007 2009 2008 Synerject History JV established to design and manufacture Fuel Rail Assemblies for the Orbital Combustion DI system on Motor Scooter and Marine & Rec vehicles Company expanded to include Engine Management Systems for Port-Injected Two-Wheel vehicles Relocated Newport News Operations to facility on Enterprise Drive Established regional office on the Siemens VDO campus in Toulouse France. Company expanded to include all of Siemens VDO EMS for non-automotive and EMS for Marine, Snowmobile, and ATV Relocated Toulouse team to new Synerject facility Company acquired low-volume high-end Electronics facility in Delavan Wisconsin USA Established Production and Applications Center in China Production launch M3A module in Changchun China Continental increased ownership share to 58%
Synerject Legal Structure 42% ownership 58% ownership SYNERJECT LLC Newport News, Virginia Delavan, Wisconsin 100% 100% SYNERJECT SAS Toulouse France SYNERJECT China Changchun China Chongqing China (branch office) 100% SYNERJECT Taiwan Taipei Taiwan
Toulouse France Synerject Locations Synerject Delavan March 2006 Synerject Changchun October 2006 Synerject Toulouse July 2005 Delavan Wisconsin USA Changchun China Chongqing China Newport News Virginia USA Pisa, Italy Shanghai, China Taipei, Taiwan Synerject Newport News August 2000 March 2007 Synerject Locations Synerject Chongqing Regional Offices
ISO 9001 Certified Since 2003 Synerject Newport News Newport News, Virginia USA • Synerject Facility Since August 2000 • Synerject Company Headquarters • 60,000 square feet • 50 employees • EMS Applications for North America • Chassis and Small Engine Dynamometer • Fuel Systems, Modules, & Components Product Engineering • Fuel, Air, Gaseous Injectors • Fuel Rails and Hoses • Oil Pumps • Fuel Pump Modules • Air Modules • Production of EMS Modules and Components • Air Injectors • Fuel Rail Assemblies • Oil Pump Assemblies • Fuel Pump Module Assemblies • Certified ISO 9001:2000 • Engineering and Test Center • Full Design and Product Validation Testing
ISO 9001 Certified Since 1999 Delavan Delavan, Wisconsin USA • Synerject since March 2006 • 40,000 square feet • 90 employees • Electronics Design • Electronic & Mechanical Assembly and Test • Electronic Control Units • ETEC EMM • M2 ECU • ETEC Fuel Injector Assemblies • ETEC Oil Pump Assemblies • Located in the Heart of the North American Marine & Recreation Industry
ISO 9001 Certified Since 2006 Toulouse, France • Established in Toulouse July 2001 • Synerject Europe Headquarters • 5,000 square feet • Total headcount : 29 • Engineering headcount :18 • Engineering location to support EMS application • Customer systems applications • EMS design and engineering • Software Engineering • Procurement & logistics • Sales to Europe and Taiwan customer
Changchun CHINA Chongqing M3A Module Synerject China • Production located inside Continental Automotive Changchun facility • 4,000 allocated square feet • Synerject SOP in September 2007 • Certified TS 16949 quality • Production of : M3A module • Headcount: 24 • Synerject Sales and Application Engineering Center - Chongqing • Regional business development and customer sales support • EMS system integration and customer application support • Headcount: 9 Synerject Changchun Synerject Chongqing