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Ultra Low Emissions Burner. 4/11 Rev 0 Marketing - Muncie. Agenda. Who is Maxon? XPO ™ Introduction Benefits of XPO ™ Why select XPO for your indirect fire needs?. XPO ™ Introduction.
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Ultra Low Emissions Burner 4/11 Rev 0 Marketing - Muncie
Agenda Who is Maxon? XPO™ Introduction Benefits of XPO™ Why select XPOfor your indirect fire needs?
XPO™ Introduction • XPO™ Burners are engineered for installation in liquid-backed fire tube • solution heaters • Water bath heaters • Direct contact water heaters • Thermal oil heaters • Solution heaters • Fire-tube heaters • Snow melters • Available as a packaged burner (integral blower) with Maxon or Honeywell Smart FARC. • External Blower (EB) version also available. Extremely low NOx emissions, highest fuel efficiency
XPO™ Introduction • Indirect fired burner for use with many clean fuel gases • Single digit NOx emissions with 30% excess air • Higher efficiency due to low excess air requirements • Capacities up to 8MBtu • Up to 6:1 Thermal & Emissions turndown ratio High Fire Low Fire
For use in process heaters Refineries Chemical plants Fertilizer Manufacturers …or anyone who heats process liquids and gases
Agenda Who is Maxon? XPO™ Introduction Benefits of XPO™ Why select XPOfor your indirect fire needs?
Benefits of XPO™ • Versatile • Suitable for numerous fire tube solution-backed applications • - Water bath heaters - Direct contact water heaters • - Thermal oil heaters - Solution heaters • - Snow melters • Flexible • Packaged burner (integral blower) available with Maxon or Honeywell Smart FARC • External Blower (EB) version also available • Highly fuel efficient • Low excess air requirements with fuel savings that can produce an attractive ROI • Extremely low emissions • Single digit NOx to meet the most stringent emissions standards
Note; %O2in stack indicates combustion fuel efficiency, higher %O2indicates less fuel efficient burner. 10ppm NOx emission Benefits of XPO™ Emission and Efficiency XPO Burner Operation Range Metal Fiber Burner Operation Range % O2 XPO™ Burner Operation Range Sub 10ppm NOx at 4.5-5.2% O2 Sub 20ppm NOx at 3-4 % O2 Metal Fiber Burners Operation Range Sub 10ppm NOx at 7-9% O2 60 – 80ppm NOx at 3% O2 Higher Efficiency Lower Efficiency XPO™ Burner achieves lower NOx emissions with lower excess air / lower stack O2 levels Lower O2 means higher fuel efficiency
Benefits of XPO™ Lower Fuel Cost Additional annual fuel cost of increased excess air operation XPO™ operating range Metal fiber burner operating range ASSUMPTIONS: Traditional burner operation range is 3 to 4% O2. Traditional 3MBtu burner operating at max input for 4000 Hours/Year will cost $72,000. 1MBtu/Hr= $6 XPO™ Burner Additional annual operation cost over Standard Burner - $50 to $250 %O2 in stack Metal Fiber Burners Additional annual operation cost over Standard Burner - $750 to $1250 Higher Efficiency Lower Efficiency XPO™ Burner can save up to $1,250 in fuel costs annually XPO™ will pay for itself!
Agenda Who is Maxon? XPO™ Introduction Benefits of XPO™ Why select XPOfor your indirect fire needs?
Benefits Summary • Typical Low NOx Burners • Single digit NOx emissions with High (50-70%) excess air and/or costly external flue gas recirculation • Low Fuel efficiency equals higher operation cost over traditional high emission burners • At mid-to-low-fire burners have to operate at even higher excess air. • Narrow operation range, outside of that range flame blows out or is NOISY! • Exotic materials (fiber, ceramic, FGR blowers) • XPO™ Burner • Single digit NOx emission with 30% excess air no flue gas recirculation required • Low excess air operation ensures minimal additional operating cost over current high emission burners • Constant low excess air through the entire firing rate • Burner can operate reliably • between 2% to 8% O2 • Simple construction Simple, Efficient, Versatile
Efficiency and Emissions • Market Dynamics: • The U.S. Low NOx emission requirements are creating a need for low emissions burners. • Efficiency concerns are making traditional Low NOx burners costly to operate with questionable reliability. • XPO™ burner provides: • Sub 10ppm NOx at 30% Excess Air, Sub 20ppm NOx at 15% Excess Air. • Wide operation range, burner can be fired from 2 to 8% O2. • Heat Flux up to 12,000 BTU per inch2 • Up to 6 to 1 emission and thermal turndown. • Tamper proof spark and pilot setup. • Modular design, blast tube, gas manifold, burner housing, all can be oriented independently. • Large flame observation window • Burner can be easily opened for seasonal inspection, or maintenance. • Available in five sizes 1, 2, 3, 4.5, and 6 MBtu, can be over-fired up to 8MBtu Currently no manufacturer offers affordable, simple, and fuel efficient Low NOx burner
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