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Coeus Engineering. Carbon Dioxide and Moisture Removal System. NASA ECLSS July 17, 2002. Team Organization. Jessica Badger Project Coordinator Honeycomb structures April Snowden Researcher Carbon nanotubes. Dennis Arnold Team Leader Aerogels Julia Thompson Researcher
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Coeus Engineering Carbon Dioxide and Moisture Removal System NASA ECLSS July 17, 2002
Team Organization • Jessica Badger • Project Coordinator • Honeycomb structures • April Snowden • Researcher • Carbon nanotubes • Dennis Arnold • Team Leader • Aerogels • Julia Thompson • Researcher • Honeycomb structures Coeus Engineering
Overview • Space Launch Initiative Program • Current RCRS Design • Solid Amine Technology/Ion Resin Beads • Carbon Dioxide/Moisture Removal System (CMRS) Design Requirements • Coeus Engineering’s Design Process • Possible Designs • Honeycomb structures • Carbon nanotubes • Aerogels • Future Work Coeus Engineering
Space Launch Initiative Program • Focuses on the future of exploration and development of space • Creation of 2nd Generation Reusable Launch Vehicle (RLV) • Reduce risk of crew loss to 1 in 10,000 missions • Lower payload cost to less than $1,000 per pound • Incorporate latest technology for CO2 removal Coeus Engineering
Current RCRS Design • 11 layered CO2 adsorbent “beds” • Alternating active and inactive beds • Active beds remove CO2 • Inactive beds exposed to vacuum release CO2 • Dimensions: 3 ft x 1 ft x 1.5 ft • 70% beds • 30% controls/valving • Removes ≈ 0.62 lbs CO2/hour • 7 member crew • Requires 26 lbs of solid amine chemical • Requires flow rate of 40 cfm Coeus Engineering
Current RCRS Design • Ion resin beads • Copolymer of polystyrene and divinylbenzene • Sometimes made from Acrylic • ≈ 3mm diameter • Extremely porous • Coated surface area: 250-350 m2/cm3 Coeus Engineering
Current RCRS Design • Hamilton Standard produces solid amines used in RCRS • Solid amine chemicals • CO2 and H2O “loosely” bond to solid amines • Reaction produces heat • Common alkanolamine CO2 adsorbents: • monoethanolamine (MEA) • diethanolamine (DEA) • methyldiethanolamine (MDEA) Coeus Engineering
Current RCRS Design • Active/Inactive beds inter-layered • Active beds pressurized and heated • Inactive beds cold and exposed to vacuum • Large pressure and temperature gradients • Aluminum Puffed Duocell Foam • Houses ion-resin beds • Structural rigidity • Heat transfer properties Coeus Engineering
Current RCRS Design • Channeled air flow • Each bed contains 4 bead-filled foam chambers • Retaining screens • Prevent beads from entering main air stream • 8 screens per layer • Create large pressure drop Coeus Engineering
CMRS Design Requirements • Maximize solid-amine surface area • Minimize pressure drop through each bed • Maximize structural rigidity • Maximize heat transfer from active to inactive beds Coeus Engineering
Design Process Coeus Engineering
Honeycomb Structures • Packed or joined together in hexagonal manner • Lightweight • High strength and rigidity to weight ratios • Commonly used in sandwiched structures • Airliner floors • Airplane wings • Motorcycle helmets Coeus Engineering
Honeycomb Structures • Applied in directional air/fluid flow control and/or energy absorption • Available in 5052 and 5056 Aluminum alloys • Varied cell sizes • 1/16” - 3/8” • Can be perforated • Allows air flow • Improves heat removal Coeus Engineering
Honeycomb Structures • Various grades can be exposed to temperatures up to 430 oF • 5 lbs/ft3 • .0015 nominal thickness • Provides for about 30.38 in2 surface area per cubic inch Coeus Engineering
Honeycomb Structures • If coated with chemical, surface area not comparable to that of beads • Would provide structural rigidity • Would provide heat transfer Coeus Engineering
Carbon Nanotubes Enter the World of Carbon Nanotubes Coeus Engineering
Discovered by Sumio Iijima in 1991 High-resolution transmission electron microscopy Fullerene-related structures Consists of graphene cylinders closed at either end What is it? Coeus Engineering
Types of Carbon Nanotubes • Single-walled carbon nanotube • Single sheet of carbon atoms • 1 < d < 3 nm. • Multi-walled carbon nanotube • Multiple sheets of carbon atoms • d > 3 nm. Coeus Engineering
Diameter Size of nanometers 1/50,000th of a human hair Length Several micrometers Largest is ~ 2 mm Each nanotube is a single molecule Hexagonal network of covalently bonded carbon atoms Super strength Low weight Stability Flexibility Good heat conductance Large surface area 300-800 m2/cm3 Attributes of Carbon Nanotubes Coeus Engineering
Mechanical Properties • Extremely strong • 10-100 times stronger than steel per unit weight • High elastic moduli • About 1 TPa • Flexible • Can be flattened, twisted, or bent around sharp bends without breaking • Great performance under compression • High thermal conductivity Coeus Engineering
Possible Uses • Transistors and diodes • Field emitters for flat-panel displays • Cellular-phone signal amplifiers • Ion storage for batteries • Materials strengthener • Polymer composites • Low-viscosity composite Coeus Engineering
Potential Use for CMRS • Coat nanotubes with solid amine • Maximize surface area • Eliminate mesh retaining screen • Carbon nanotubes fixed to housing structure • No need for beads • Minimize pressure drop • Nanotube structure to channel air • Replace aluminum Duocell foam with aluminum/carbon nanotube composite • Coat carbon nanotubes with solid amine and fit into honeycomb or Versacore structure Coeus Engineering
What is an Aerogel? • Critically evaporated gel • Lightest solid known • Almost transparent solid • Great insulator Coeus Engineering
The History of Aerogels • Samuel Stephens Kistler • A friendly little wager • First publication: Nature 1931 • Little done until late 1970’s Coeus Engineering
Aerogels as Support Structures • Young’s modulus: 106 – 107 N/m2 • Tensile strength: 16 Kpa • Density: ≥ 0.003 g/m3 • Support 1500 times their own weight Coeus Engineering
Aerogels as Insulation • Examples of use: • Modern refrigerators • Mars rover • 39 times better than best fiberglass insulation Coeus Engineering
Aerogels as High Surface Area Materials • Up to 99% air • Pore size • Range from 3 nm to 50 nm • Average about 20 nm • Effective surface area: 300 – 400 m2/cm3 Coeus Engineering
Aerogels and Coeus Engineering • Recap • Strong • Lightweight • High surface area • Does not require a screen • Can the aerogel be coated? • Different base materials • Place inside honeycomb Coeus Engineering
Carbon Nanotubes / Aerogels Coeus Engineering
Future Plans • Wrap-up research • Nanotubes • Aerogels • Carbon nanofoam • Prepare cost analysis • Compare and contrast research findings • Confer with John Graf • Decide on a final recommendation • Final presentation and final report Coeus Engineering
Special Thanks!! • Dr. John Graf • Dr. Ronald O. Stearman • Marcus Kruger Coeus Engineering
Questions? • Preguntas? • Questionne? • Bопрос? • Kwestie? • Ninau? • Swali? • Spørsmål? • Förhöra? Coeus Engineering