280 likes | 521 Views
Automated Meter Reading Project (AMR). Presentation – Industry & Mining Forum. 26 May 2016. Automated Meter Reading System Project (AMR). Project Engineering Services Section. Presentation Content Overview & Background. CONTENT. AMR Solution Introductory Video
E N D
Automated Meter Reading Project (AMR) Presentation – Industry & Mining Forum 26 May 2016 Automated Meter Reading System Project (AMR) Project Engineering Services Section
Presentation Content Overview & Background CONTENT AMR Solution Introductory Video Acknowledgement & Appreciation Objectives & Deliverables AMR Road Map Corporate Strategic Objectives & AMR Alignment Governance Structure Integrated AMR Model AMR Customer Benefits Critical Success Factors Progress Update Mechanical Aspects Automation
Acknowledgement & Appreciation The AMR Team would like to extend our sincere gratitude to the AMR Steering Committee, Bulk Water Distribution Leadership, Regional Account Executives, and you are valued customers affording us an opportunity to be in the forefront of ruling out exciting innovations in the form of cutting edge Technology. We are truly humbled and have pledged our commitment to ensure an inclusive approach as role out this technologically advanced initiatives. Successful execution rests not only on the shoulders of AMR Team, but on us as a collective in unity.
Brief background of RW and Conception of AMR Deliverables Objectives & Success Criteria • Compilation & Submission of Preliminary Documentation (Detailed Programme, Declaration of Insurance, Team Member Documents, Site Induction • Replacement of all mechanical meters with mag-flow meters that will provide an accuracy level of <1% • To install a complete magnetic flow measurement, pressure measurement, data logging and a telemetry system linked to a central server database • Detailed Design, Procurement, Manufacture, Testing and Delivery Phase • Installation and Commissioning • Real time extraction of readings from a central server database to the finance billing system • Proving Period Performance Testing • Takeover including Completion & Submission of Final Documents • To work towards reduction of NRW to <3%, Corporate Target;
Project Road Map Phase 4 – 22 Meters Installed 2 Pilot Meters Installed Dashboard Interface Dev Phase 3 – H&S Set & Configure Phase 2 – Design & Prototype Dev Awarded Contract 07/15
Alignment of AMR to RW Strategic Objectives • Water losses will be reduced throughout the distribution network; • Potential human error will be eliminated; • Water volume balancing will be achieved, supporting WDM Strategies • Accurate, real time billing system from dedicated AMR database Operational excellence and best fit technology • The AMR Team will consolidate efforts to meet the needs of our clients; • AMR will be an enabler for effective Asset Management High Performance Culture • Stakeholders throughout business where extensively engaged; • Improved service to our Bulk Customers, billing will have reduced disputes; Stakeholder Engagement Culture
Alignment of AMR to RW Strategic Objectives • Reduction of water losses will increase our revenue stream; • It will also impact our balance sheet positively (Increase in assets to generate revenue for growth; Financial Viability • Innovation of the Water Value Chain will improve our efficiencies; • Resource will be redirected in terms of strengthening efforts in line with growth agenda; Achieve Growth Rural Development - Rand Water will continue to innovate and work towards ensuring that our Rural Communities benefit through these strategic initiatives
Governance Structure established and accountable COO AMR Team GM: IT GFM GM: OPS GM: SS ODD (HR) GM: SAM
Integrated Approach to implementing AMR Flow & Pressure Central Server Database • Billing • Water Balancing Online WQ • Water Sampling for Analysis Reservoir Meters • Monitor Reservoir Levels Cathodic Protection • Corrosion Control Energy • Monitor Energy Consumption Levels Project will be implemented in a phased approach, We’ve started with Flow & Pressure and Online WQ Instrument Stakeholder Consultation is progressing
How will AMR Benefit you our valued customer Mines & Industry Enhanced Billing on Water Consumption Improved response time to maintenance matters Provision of enhanced reports for statistical analysis Improved Customer Relationship Management
Key drivers to successful implementation of AMR Data Integrity & Accountability Secure Shutdown Seamless Installation & Configure Transmission of Data Monitoring of Infrastructure by Districts Repairs on Site Accurately Invoice Customers • Communities, Mines & Industry needs water f • or consumption & production process • Valves May be corroded making isolation • impossible • Districts man the infrastructure, monitoring • access s/be given etc.
Key drivers to successful implementation of AMR Phase 2 – Hardware & Software Installed Configured & Tested 100% complete Phase 3 – Hardware & Software Installed Configured & Tested 100% complete Phase 4 – 22 Meters installed during Apr & May 2016
Typical illustration of meter installation Customer Customer Customer Customer Reservoir ZK MP PM Eikenhof ZB VG Source Customer
Operations & Maintenance drivers Actions Description • Water Losses • Consumer Reading Meters • Meter maintenance and accuracy • Pressure Monitoring • Flow Monitoring • Vandalism • Chamber Flooding • Disaster aversion alarms • Water meters are only read once per month • Rand Water has 1730 meters, which are read monthly • Mechanical meters were most suitable historically, business has to evolve its process & infrastructure • Pipeline performance monitoring will be enhanced • Meter accuracy is greatly reduced with mechanical meters, uncertain regarding consumer behaviour, flow meters will allow for data analysis, availability of stats to improve and better understand consumer behaviour; • Vandalism of consumer meters and chambers are constantly a challenge, we’re also strengthening security of these chambers & meters ; • Flooded chambers are only discovered during meter reading once per month, • In the event of a burst pipe, there is a step change in flow rate, we’ll be able to monitor and response swiftly to this event
Meter Installation breakdown structure Flow Meter Sites Central Depot Server Sites Data logger Comm Devices AMR OPC Server Comm Devices F SQL Server Archestra Server P T, L F – Flow P – Pressure T – Alarm sensor tamper L – Level Switch for flooding AMR – Automated Meter Reading OPC – Open Protocol Communication
AMR Hardware Architecture • Automatic meter reading, or AMR, is the technology of automatically collecting consumption, diagnostic, and status data from watermetering devices transferring that data to a central database for billing, troubleshooting, and analyzing. • AMR systems promote more cognisant water usage by revealing exactly how a site is using resources, and where reductions can be made to improve efficiency and lower costs. • AMR continually gathers data, and can provide this information on a real-time basis. Usage data can be viewed at any time, and once collected, is immediately stored in a repository of historical consumption information for comparative or analysis purposes.
AMR Sites • Magnetic flow meters shall measure flow and compute volume in real time. • Full bore in size without reduction of internal diameter, where a full bore meter cannot be installed, an insertion sensor with the same functionality shall be used. • ±0.5% accuracy above a water flow speed of 0.5m/s under laboratory conditions. • The flow transmitter must have a display screen with two displays at anytime namely flow rate and volume. • Float switches shall raise an alarm when the water level in the chamber increases above a certain point. • Pressure sensors shall measure pressure in real time • Provision shall be made for one pressure input at an operating pressure of up to 25 bar. • Theft proof enclosures shall be provided at the 612 consumer flow meter sites.
AMR Server Sites • It shall be possible to interrogate the software by as push button and get • current data • An ability to zoom in and zoom out on profile graphs shall be provided • Line breaks on profile graphs during communication failure shall be shown • Plot of flow totals per week, month and year shall be possible • Bidirectional communication link to flow meter for alarm resetting and acknowledging via the data manager software shall be provided • It shall integrate seamlessly to Wonderware Archestra platform, InSQL and In-touch • It shall integrate seamlessly to the SAP billing module ant Rand Water Oracle based billing system. • A facility to add, move or delete meters shall exist (meter management) • It shall generate meter management audit reports
AMR OPC Server ( Zeechart Application ) AMR District Superintedent Spreadsheet AMR CSV Files AMR SQL Database AMR Billing Application AMR Data Analyst Spreadsheet AMR Customer Invoice AMR SCADA Application AMR Software Workflow
AMR Value Proposition • Highly accurate meter readings – no more estimates • Improved billing processes • Real-time data access • Continual data readings enable you to monitor where water is being used at all times. • Each client will have access to full reporting information on each water billing information • Encourage individual to regulate their water usage • Increase confidence in service • Monitors tampering and theft
AMR Actual Report Rustenburg Meter