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Orbital Australia Pty. Ltd. Lightweight Heavy Fuel Engine Technology

Orbital Australia Pty. Ltd. Lightweight Heavy Fuel Engine Technology. Orbital Confidential. Overview. Orbital FlexDI –Air Assisted Direct Injection. Heavy fuel technology Synerject – Fuel system supply (USA). Orbital Corporation.

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Orbital Australia Pty. Ltd. Lightweight Heavy Fuel Engine Technology

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  1. Orbital Australia Pty. Ltd.Lightweight Heavy Fuel Engine Technology Orbital Confidential

  2. Overview • Orbital • FlexDI –Air Assisted Direct Injection. • Heavy fuel technology • Synerject – Fuel system supply (USA)

  3. Orbital Corporation Orbitalprovides innovation, design, product development and operational improvement services to the world’s producers, suppliers, regulators and end users of engines and engine management systems. Headquartered in Perth, Australia Annual Revenue ~US$12 million Employees ~100

  4. FlexDI – Air Assisted Direct Injection

  5. Orbital Air-Assist Direct Fuel Injection INJECTION SEQUENCING FUEL METERING EVENT DIRECT INJECTION EVENT IGNITION o o o o 720 BTDC 360 BTDC 180 0 BTDC Fuel metering injector Fuel to air regulator Fuel-air interface Direct (air) Injector

  6. Orbital DI System Schematic

  7. Consumer Products in the Market Over 500,000 Orbital DI engines in the market

  8. Heavy Fuel Technology

  9. Air-assist Direct Injection Spray Characteristic • Spray shape not effected by fuel type • Similar droplet sizes for all types of fuel

  10. UAV Benefits of Air-Assisted DI Benefits of Air-Assisted Direct Injected Engines for UAV’s: Reliable cold start Smooth transient operation. Multi-fuel capability (gas, JP5/8, diesel) Lower weight & vibration than diesel. Lower cost & consumption than turbine Engine monitoring via advanced EMS.

  11. Military Applications Utilizing Orbital DI Technology(Currently in the public domain)

  12. Mercury 3.0L V6 2-Stroke Outboard with Orbital’s air-assisted direct injection. JP5/JP8 operation and EPA emission compliant. Available on GSA since 2004. www.mercurygovsales.com Technology Used by US Navy

  13. EP Barrus has designed, developed and delivered a multi fuel 50hp outboard trial engine under license for the UK MoD, capable of running on gasoline, JP5, JP8 and diesel. Has also been evaluated by US Navy and US Marines. http://www.barrus.co.uk/special_products.php Technology under evaluation by UK MoD

  14. Teledyne Brown EngineeringS1204 Hirth-Orbital 500cc 2-stroke Boxer (44hp) – JP8 Fuelhttp://www.tbe.com/prospector_uas.html

  15. Polaris MV800/MVRS Military ATV/UTV760cc 4-Stroke with Orbital DI – JP8 FuelAvailable since 2007www.polarisdefense.com

  16. ESW Lightweight 17kW APU

  17. Fuel System Supply – USAJoint Venture

  18. Synerject Overview • 42:58 Joint Venture with Siemens-VDO established in 1997 • Supplies and manufactures Engine Management Systems (EMS) and electronic fuel injection systems for global non-automotive market • Access to Siemens-VDO (Continental) automotive components and know how for non-automotive applications • Largest independent supplier in the world for non-automotive applications

  19. Synerject North America Synerject LLC 201 Enterprise Drive Newport News, Virginia, USA 23603 Telephone: +1 (757) 890-4900 Fax: +1 (757) 890-4933 • Current Facility Opened August 2000 • Synerject Company Headquarters • 60,000 square feet • 70 employees • Engine Management Systems applications for North America • Chassis Dynamometer • Modules & Component Product Engineering • Production of EMS Modules and Components • Engineering Center • Certified ISO 9001: 2000 Synerject Newport News

  20. Synerject – Delevan, WI Synerject took over Bombardier Recreational Product’s ETEC Fuel System production facility in 2006. Produces ETEC fuel systems for Evinrude Outboards 40,000 square feet 65 employees Synerject Newport News

  21. Synerject – Products and Markets 2 Stroke Direct Injection Port Injection 4 Stroke Port Injection Direct Injection

  22. Production Assembly and Engineering Test

  23. Contact Info • Bob Schmidt • US Technical Sales Rep for Orbital • PH: +1 810-441-1457 • FAX: +1 810-277-2183 • Email: bschmidt@orbitalcorp.com.au • Website: www.orbitalcorp.com.au • Skype: schmidtproducts

  24. Innovative Engine Technology for a Safer World …

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