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QUALITY CONTROL OF COMPOSITION OF BLACK POLYMERES. ANALYSIS OF NONTRANSPARENT POLYMERS. Aim: Industrial Quality Control of polymers Procedure Mixture design Attenuated Total Reflection Derivative spectroscopy Multivariate calibration. Calibration. Prediction. y. y. x. x.
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ANALYSIS OF NONTRANSPARENT POLYMERS Aim: Industrial Quality Control of polymers Procedure Mixture design Attenuated Total Reflection Derivative spectroscopy Multivariate calibration
Calibration Prediction y y x x
Absorbance Absorbance Wavelength Wavelength Selective a variable (The concentration of an analyte) System Y Instrumental (spectral) variables X
C B A 3-Component mixture The mixture range of a three-component system, is described by a triangular surface XA + XB + XC = 1 (closure)
C C B A B A
C 15% 35% 10% 0% A B 80% 60%
ROI (Region of Interest) 10 6 11 5 18 12 14 17 Production Target Sample 1 7 4 15 13 16 2 8 9 3
www.prs.no The Mixture Design
PRESSURE sample ZnSe-crystall IR-beam,OUT IR-beam,IN Attenuated Total Reflection (ATR)
www.prs.no Raw and 2nd derivative Spectra
PREDICTIVE /SPECTRAL VARIABLES PREDICTED VARIABLES/ CONCENTRATIONS x (2nd derivatives of spectra) y1 y2 y3 WAVENUMBER SAMPLE
www.prs.no PREDICTION
PREDICTION Attenuated Total Reflectance spectrum 2nd derivative spectrum Concentrations (Mixture space)
By looking at instrumental analysis as a way of numeric characterisation of complex system, the kinds of prediction analysis shown in this lecture can be performed to obtain any kind of property of a system that can be precisely represented by a continuous instrument profile.
RAW MATERIAL (FEED) QUALITY=f(NIR) MANUFACTURING PROCESS CONTROL=f(NIR) PRODUCT QUALITY=f(NIR) PROPERTY(QUALITY) <= NIR RELATIONSHIPS
PROCESS CHEMOMETRICS IDENTIFY CRITICAL STEPS CONTROL?NEW MEASUREMENTS?NEW TOOLS?