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Horizontal Wells - Applications in Mature Production Areas & A Kansas Field Demonstration by Saibal Bhattacharya Richard Pancake Paul Gerlach. Outline. Tools for identifying candidate applications Production data analysis Geologic mapping Integration of production and geologic data
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Horizontal Wells - Applications in Mature Production Areas &A Kansas Field Demonstration by Saibal BhattacharyaRichard PancakePaul Gerlach
Outline • Tools for identifying candidate applications • Production data analysis • Geologic mapping • Integration of production and geologic data • Field level volumetrics • Lease level volumetrics • Field demonstration - horizontal infill well • Reservoir characterization and Simulation • Details of well work
Identifying candidate applicationsProduction data - oil cut changes • Heterogeneity • Vertical K • Compartments • Poor sweep • Residual reserves Schaben Field Ness County, Kansas
Identifying candidate applicationsProduction data - IP & Cumulative data Welch-Bornholdt-Wherry Field, Rice County, Kansas Producing Formation: Mississippian
Identifying candidate applicationsPrimary & Infill Production data Aldrich Field, Ness County, Kansas Discovered: 1929 Producing Formation: Mississippian Cum Prod: 1,044 MSTB 15 wells - 40 acre Primary production: 70 MSTB/well 8 Vertical Infill Wells Infill Well Original Well
Identifying candidate applicationsPrimary & Infill Production data Excessive Spacing and Inadequate Drainage 8 Vertical Infill Wells Additional Production: 553 MSTB Approx: 70 MSTB / Infill well
Identifying candidate applicationsGeologic mapping - structure & derivative Fold Induced Fractures Welch-Bornholdt-Wherry Field, Rice County, Kansas
Identifying candidate applicationsGeologic mapping - structure & derivative Axis of Anticlinal Attic Hollow-Nikkel Field, Harvey County, Kansas
Identifying candidate applicationsIntegrating Production & Geologic data Poor Sweep - Vertical Wells in Updip Stratigraphic Trap Welch-Bornholdt- Wherry Field Rice County, Kansas
Identifying candidate applicationsField level volumetrics - OOIP/Qtr section Welch-Bornholdt-Wherry Fields Discovered: 1924 Producing Reservoir: Mississippian Osage Trap Type: Stratigraphic Cumulative Production: 60 MMBO Original Oil in Place per Quarter Section CI: 500 MBO / qtr. section Using data from one type well per 1/4 section = 10 MMBO = 5 MMBO
Identifying candidate applicationsField level volumetrics - Rec. Eff/Qtr section Recovery Efficiency per Quarter Section CI: 2% Welch-Bornholdt-Wherry Fields = 18% = 2%
Identifying candidate applicationsLease Level Volumetrics - Recovery factors Hodgeman County, Kansas Mississippian
Identifying candidate applicationsLease Level Volumetrics - Recovery factors Horizontal Well Application in a Lease with Low Recovery Efficiency
Outline • Tools for identifying candidate applications • Field demonstration - horizontal infill well • Reservoir characterization & Simulation • Geologic model • Reservoir model • Engineering analysis • Reservoir simulation • History match • Map residual reserves • Performance prediction • Details of well work
Reservoir CharacterizationGeologic Model Geologic model: log (Gr, Res), core, production, DST data Maps & cross-sections of Mississippian sub-units: 5 layered reservoir model
Reservoir CharacterizationReservoir Model Identification of dominant lithofacies - core studies LP1, LP2, LP3 - moldic pack-wackestone HP1 & HP2 - moldic packstone Layer porosity - lower of that calculated from phi-K correlation, and the highest value measured on plugs with same dominant lithofacies
Reservoir Characterization - Storativity Layer LP3 Layer LP2 Layer LP1 Layer HP2 Layer HP1
Engineering AnalysisProduction History Reconstruction Lease production - allocated to wells Water production approximated when data unavailable -Ummel #2
Outline • Tools for identifying candidate applications • Field demonstration - horizontal infill well • Reservoir characterization and simulation • Details of well work • Original Plugged Wellbore • Drill Out Cement Plugs & Set CIBP • Set Whipstock & Mill Casing • Drill Build Section • Drill Lateral Section • Set Liner • Final Completion • Coiled Tubing Workover
Running whipstock and starting mill Starting mill Shear bolt Whipstock
Directional Drilling Assembly Motor angle Drill bit screws here
Installing MWD Tool Pulpit transmits readings to surface by generating pressure pulses
Directional Drilling Trailer MWD computers MWD workbench
Reservoir Heterogeneity • Strong Horizontal Heterogeneity • 10’ - 100’ Interval • Karst Controlled • Result Poor Lateral Drainage
Breakdown of Rig Time Approximate % of Work PerformedRig HoursTotal Drilling out cmt & setting CIBP 82.0 23.5 Setting whipstock & milling csg 84.5 24.2 Drilling build section 120.0 34.4 (actual drilling time) (27.8) (8.0) Drilling lateral section 52.0 14.9 (actual drilling time) (32.8) (9.4) Setting liner through the curve10.02.9 Total 348.5 100
Drilling & Completion Costs Intangible Drilling Costs $317,497 Intangible Completion Costs $ 32,422 Equipment$ 44,765 Total $394,684 DOE Reimbursement$116,776 Net Cost to Mull Drilling Co. $277,908
Initial Production IP: 85 BOPD & 54 BWPD (4/29/00) Daily Prod: 55 BO& 50 BW for 2-1/2 months (May to mid-July) with1000’ of fluid over pump
Initial Production Problems July 31st production: 18 BOPD & 32 BWPD, pumped off
Weatherford 2.6” mill and mud motor Mud motor 2.6” mill
Lessons Learned • Operational Flexibility (Maintain Your Options) • New Well vs. Reentry • Hole Size • Drilling Fluids • Case off the Curve • Line the Lateral • Good Planning • Communication • “The Lateral is a Piece of Cake” • Horizontal Heterogeneity
Applying What We Learned • Horizontal Well Supported Reservoir Characterization • Mechanical Failure Made Horizontal Well Uneconomic • Application of Reservoir Characterization Resulted in Extremely Successful Workover in the Field