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Table of contents

Table of contents. AEROMAT. Functions. 2. Applications. 3. Characteristics / Structure. 4. Options. AEROMAT. Combined Hot-Smoking and Cooking Installation. AEROMAT. Functions / Processes. Reddening Drying Warm and hot-smoking (glowing, friction, steam or liquid smoke)

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Table of contents

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  1. Table ofcontents AEROMAT Functions 2. Applications 3. Characteristics / Structure 4. Options

  2. AEROMAT Combined Hot-Smoking andCooking Installation

  3. AEROMAT Functions / Processes • Reddening • Drying • Warm and hot-smoking(glowing, friction, steam or liquid smoke) • Cooking / Boiling • Hot-aircuring • Cooling (showering) • Baking

  4. AEROMAT Applications • Cookedandsmokedsausagei.e. fineandcoarsecookedsausage, Wiener, Bratwurst • Cookedsausageandhami.e. liversausage, pâtéandcookedham • Fishi.e. salmon, eel, mackerel or trout • Pet Food • i.e. beefjerkeysticks

  5. AEROMAT Basic data • Temperature rangeThe temperature can be set from 10 °C to ambient temperature to a maximum of 95 °C • Relative humidityDepending on the chamber temperature set and type of humidification, relative humidity can be adjusted between 65 % and 98 % at process temperatures of over 40 °C • Fresh air conditionMaximum 30 °C and 60 % relative humidity

  6. AEROMAT Characteristics • Rugged finish andextremelylongservicelife • Reliable, simple and clear operation • Low energy consumption • Top quality and consistency during production

  7. AEROMAT Chamberstructure Innerpanels 1 mm 1.4571 (AISI 316TI) Wall andceilingelementslinkedbyscrewedconnection Outerpanels 1mm 1.4301 (AISI 304) Chamber assembled from the inside out PU hardfoaminsulation (CFC-free) K value0.3 Silicone seal on screwed connection 82 mm-thickchamberelements Wall and floor element linked by screwed connection U-profilestoreinforcetheareaofthechamberfloorwherethe smoke trolleysrun Option„Pagel“ concretefloorelement (smoke trolleyloadsof 350 kg upwardsorforinstallationsletintothefloor, nocavitybetweenground-floorandground-frame)

  8. AEROMAT Chamber design • Single-rowortwo-row design • Machineattachedtoroofortorear wall Two-row design machineattachedtorear wall Single-row designmachineattachedtoroof

  9. AEROMAT Availablesizes 1x10=10 trolleys Chamberwidth: 1750 mm 1920 mm 1x1=1 trolley 2x8=16 trolleys 2x2=4 trolleys Chamberwidth: 3300 mm

  10. AEROMAT Inblowsystemandnozzles Air changeflap Nozzles

  11. AEROMAT FunctionsmokingAir flow Air flowwithinthechamber

  12. R R R R R R M M AEROMAT Processscheme

  13. AEROMAT Basic data - options Heating: steam-, electrically- or gas-heated steam-heatedelectrically-heated gas-heated

  14. AEROMAT Basic data - options Humidification

  15. AEROMAT Drain options

  16. AEROMAT Entry options

  17. AEROMAT EcoConheatrecoverysystem Exhaustair coldfreshairfromthe hall Energy saving at drying process up to 30% connectorforcipcleaning temperaturefeeler hotfreshairtothechamber hotexhaustairfromchamber

  18. EcoCon The installation Coldfreshair Exhaustair Pre-heatedfreshair Warm, humid exhaustair

  19. EcoCon The control Energysavingindication

  20. EcoCon

  21. AEROMAT Options • Automatic CIP - Chambercleaning • Showerandfloordrain • Compact chamber design (1750mm) • Doorwindow • Chamber light • Bakingfacilitiyfortemperaturesupto 160 °C or 230 °C • Steam Generator DE 46/DE 96 Steam Generator DE96

  22. AEROMAT Options • EcoConheatrecoverysystem • Coldsmokingunit • Lifting door • Roller door • Hangingtrolleys • RFID Log-in • LDS Control anddocumentationsystem • Reinforcedfloorfor high trolleysloadings VEMAG EcoCon

  23. AEROMAT The control

  24. AEROMAT Management andDocumentation System (LDS)

  25. AEROMAT 10 keyissues • Chambersize • Machineposition • Heating medium • Humidification medium • Type of smoke generator • Trolleydimensionsandweight • Transit design yes/no • Drain • Productdata • Assembling

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