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Otto Fučík CAMEA, spol. s r.o.

Otto Fučík CAMEA, spol. s r.o. UVB TECHNIK s r.o. Ostravská 79A, 748 01 Hlučín. SURFSCAN 820. Visual system for strip surface inspecti on Basic technical parameters. www. uvbtechnik .cz. B asic features.

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Otto Fučík CAMEA, spol. s r.o.

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  1. Otto FučíkCAMEA, spol. s r.o. UVB TECHNIK s r.o. Ostravská 79A, 748 01 Hlučín • SURFSCAN 820 Visual system forstripsurface inspection Basic technical parameters www.uvbtechnik.cz

  2. Basic features • on-line monitoring of metal/paper/nonwoven/filmstrips using line-scan cameras • defects detecting a localizing • defect classification using user-configurable neural network engine • on-line and off-line defects representation • language localization and customization on customer needs UVB TECHNIK s.r.o. www.uvbtechnik.cz

  3. Basic hardware components • Subsystems depends on material • reflex illumination • transmission illumination • difuse illumination • custom illumination • Modicam-Line 531/30 cameras – 2568pix • ModicamD2 Line cameras – 5135 pix • Line-scan cameras up to 70 kHz • GX6 rev.11 grabber cards • Can-EFadapter– lenses remote unit – iris and focus driving • industrial PCs, Intel platform, OS Windows XP/7 UVB TECHNIK s.r.o. www.uvbtechnik.cz

  4. Basic technical parameters • Suitable for variable grammage/materials • Configurable web width • Detection of all defects with sufficient optical contrast • Typical pixel area 0.4 mm2 @ 1000m/min (depends on user needs) • Defect classification based on neural network classificator • Self-learning • Classes managable by user • Computer module placed in office room (in case of use Gbit cameras) • Optional UPS for PCs • 24h operation • On-line internet monitoring (depends on customers internet connectivity) UVB TECHNIK s.r.o. www.uvbtechnik.cz

  5. Basic requirements from customer • Basic cabling between production line and office room (computing unit) can be up to 100 meters • 230V to computing unit • 230V to cameras unit • Detection gate by our specification UVB TECHNIK s.r.o. www.uvbtechnik.cz

  6. References • Designed in cooperation with The Faculty of Electrical Engineering and Communication • Metal strips • Dana Glacier Tribometal Dolný Kubín Slovakia • ArcelorMittal (Válcovny plechu a.s. Frýdek-Místek) • Paper • JIP Papírny Větřní • PS-04 – 2 cameras • Breathable film • Fatra Napajedla a.s. • L20 – 2 cameras • L22 – 2 cameras • Nonwovens • Pegas Nonwovens a.s. – Bučovice plant • L02 – 6 cameras • L03 – 6 cameras • Pegas Nonwovens a.s. – Přímětice plant • L05 – 8 cameras • L07 – 8 cameras • L08 – 10 cameras • L09 – 8 cameras UVB TECHNIK s.r.o. www.uvbtechnik.cz

  7. Components • GX6 r.11, MG7 • PCI image grabber • Bus-master transfer mode • DSP TI TMS320C32 • XILINX Spartan UVB TECHNIK s.r.o. www.uvbtechnik.cz

  8. software • CVT server • measuring arbitration • results gathering • results archivation • ethernet • detected • defects • output • software • software • software • software • CVT cam • CVT cam • CVT cam • CVT cam • digitalization • digitalization • digitalization • digitalization • algorithms • algorithms • algorithms • algorithms Typical architecture • Industrial PCs, Intel platform • Up to 4 cameras / PC • Up to 16 cameras / system UVB TECHNIK s.r.o. www.uvbtechnik.cz

  9. Software • CVT-CAM • Basic low-level engine for image grabbing and image processing • CVT-SERVER • Administration of all CVT-CAM modules, user interface for changing of profiles (detection sensitivity) • data archivation • on-line data representation • CVT-VIEW • Off-line data representation and data managing • EventLogger • System monitoring and history viewer UVB TECHNIK s.r.o. www.uvbtechnik.cz

  10. CVT-SERVER • CVT-SERVER UVB TECHNIK s.r.o. www.uvbtechnik.cz

  11. CVT-SERVER • CVT-SERVER UVB TECHNIK s.r.o. www.uvbtechnik.cz

  12. CVT-VIEW • CVT-VIEW • Jumbo, roles and exchanges manipulation UVB TECHNIK s.r.o. www.uvbtechnik.cz

  13. Graphical representation of defects UVB TECHNIK s.r.o. www.uvbtechnik.cz

  14. Defect detail UVB TECHNIK s.r.o. www.uvbtechnik.cz

  15. Report list UVB TECHNIK s.r.o. www.uvbtechnik.cz

  16. EventLogger UVB TECHNIK s.r.o. www.uvbtechnik.cz

  17. Detection algorithms • Adaptive lens iris control • Automatic material calibration • On the fly material recalibrating • Size threshold • Area threshold • Cluster analysis • Adaptive threshold • Adjustable sensitivity • Classification – user defined classes UVB TECHNIK s.r.o. www.uvbtechnik.cz

  18. Advantages • Hardware flexibility, availability • Autocalibration to light source • Autocalibration to variable grammage/material • Software flexibility • Low operating costs • Low price of parts • 10 years of references – line-scan products • 16 years of references – all products UVB TECHNIK s.r.o. www.uvbtechnik.cz

  19. Defects examples UVB TECHNIK s.r.o. www.uvbtechnik.cz

  20. UVB TECHNIK s.r.o. • Contact • UVB TECHNIK s r.o. • Ostravská 79A, 748 01 Hlučín, Czech republic • tel.: +420 595044444 • fax:+420 595044700 • www.uvbtechnik.cz • sales@uvbtechnik.cz UVB TECHNIK s.r.o. www.uvbtechnik.cz

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