Timber and Wood Products

1. Timber and Wood Products Basic material properties and characteristics. By Engr. Abbas Qureshi

2. Timber in history • Timber is one of the oldest building materials known. • It has been used in buildings in most parts of the world for thousands of years. • In low energy ages, timber was the natural material of choice. Melbourne’s Exhibition Building 1880

3. Timber’s potential today • Timber is a light construction material with a high strength to weight ratio. • Economic and easy to use, it is available as a structural and appearance product, and suitable for a wide range of uses. Hardwood in a drying yard

4. The timber – American Wood Council “Only one primary building material comes from a renewable resource, cleans the air and water; utilizes nearly 100% of its resource for products; is the lowest of all in its energy requirements for its manufacturing; creates fewer air and water emissions than any of its alternatives; and is totally reusable, recyclable and 100% . And it has been increasing in US net reserves since 1952, with growth exceeding harvest in the US by more than 30%.”

5. The nature of timber • Timber is a natural product, drawn from the wood in the trunks of trees. • Its character is consistent with the species of tree and the form and growth over time of the wood in it. Regrowth in a native forest

6. Definition • Wood suitable for building or other engineering purposes is called timber • Standing timber – part of a living tree • Rough timber – part of a felled tree • Converted timber – sawn to various forms like beams, battens and planks, etc. • Dressed timber- sawn timber which has been placed and worked to the required condition. • Clear timber- timber free from defects. • Structural timber- timber used in framing and load bearing structures.

7. Classification of Trees • Endogenous. Grow inwards. • Grow in longitudinal fibrous mass like palm, cane, bamboo, banana, etc. Except bamboo unsuitable for engineering purpose. • Exogenous. Grow outwards. • Conifers. Evergreen trees yielding soft wood. Deodar, chir, fir, kail, pine, etc. Distinct annual rings, straight fibers, light color, resinous and light weight • Deciduous. Flat broad leaf trees yielding hard wood. Oak, teak, shishum, poplar and maple. Indistinct annual rings, non-resinous, dark in color and heavy weight

8. Structure of Timber • Tree – Crown, Trunk, Roots • Cross section of a tree • Bark (outer and inner) – outermost protective layer of cells and woody fibers that splits and peels off • Cambium – outermost one ring between the bark and sap wood not yet converted into wood • Sap wood – outer annual rings that transmit sap from root to branches • Heart wood – innermost rings surrounding pith • Pith or Medula – first formed portion of stem of tree, initially to convey sap • Annual rings • Medullary rays – thin horizontal veins from bark to pith to carry sap inwards

9. Tree growth • Spring season • Salt and water solution sucked by the roots • Under sunlight absorbs CO2 from air • Viscous solution is called sap • Autumn season • Sap descends under the bark and leaves a thick layer • Sap layer transformed into wood as cambium layer • New layer added each year as annual ring • Sap carried through medullary rays from bark to interior

10. Tree growth • New wood on outside of tree • oldest wood on the inside • youngest wood on the outside • diameter largest at the base • one ring (layer) per growing season • Tree in forest grows toward light • trunk is straight • lower branches die • leaving small knots in wood • Bark protects wood from damage • the tree sheds bark each year

11. Major parts of tree

12. Major parts of tree

14. Pith - the start of growth in the tree • the original sapling • Cambium - growth cells • wood cells created on the inside • bark cells created on the outside • Sapwood - newest wood • on the outside of tree (~ 1-3 cm) • takes nutrients from root to leaves • Heartwood - older wood • cells closed - can’t pass nutrients • storage for waste - extractives Production of wood

15. Heartwood and Softwood

16. Hard and Soft Wood Characteristics PropertySoft WoodHard Wood • Color Lighter Darker • Growth Faster Slower • Weight Lighter Heavier • Density Low High • Annual Rings Distinct Indistinct • Heart wood & Indistinguishable distinguishable Sap wood • Strength Strong along grains Strong along & across grains • Conversion Easy Difficult • Resinous Exists in pores Does not exist • Examples Chir, Fir, Conifer Teak, sal, shisham

17. Characteristics of Good Timber • Obtained from heartwood area of tree and free from sap • Should have straight and close fibers • Dark uniform color with uniform texture • When struck sonorous ringing sound is produced • Narrow annular rings, closer the rings greater is the strength • Compact medullary rays • Sweet smell and a shining fresh cut surface • No clogging of saw teeth during sawing • Free from the defects like dead knots, shakes etc • Heavy weight • No woolliness at fresh cut surface • Bright and smooth surface when planed

18. Defects in Timber – during growth • Shakes – separations between annual rings • Star shake – radial splits or cracks wider on surface and narrow inwards, due to severe heat and frost action • Heart shake – radial splits in heartwood due to shrinkage • Cup shake – curved split among annual rings. Also ring shake • Twisted fibers – wind turning the trunk and twisting fibers • Rind gall – growth of sapwood layer over wounds • Upsets – crushing of transverse fibers due to winds • Foxiness – yellow or red stains as sign of decay • Doatiness – speckled stain indicating start of decay due to over maturity or bad ventilation • Druxiness – Whitish spot or streaks indicating early decay • Coarse grains – wide annual rings due to rapid growth

19. Defects in Timber(Figs.) Knots

20. Defects in Timber(figs). Cup shakes Rind galls

21. Defects in Timber – knots • Knots – root of small branches buried in mother branch annual rings. This modifies the tissues in elliptical or concentric circles . Knot disturbs the homogeneity , strength and workability of wood. • Dead or loose knot - separable • Live or sound knot – inseparable • Size based classification • Pin knot – under 12 mm • Small knot – 12 to 20 mm • Medium knot – 20 to 40 mm • Large knot – over 40 mm • Form based classification • Round knot • Spike knot

22. Live Knot and Dead Knot Live Knot Dead Knot

23. Defects in Timber – knots • Quality based classification • Sound knot – hard and solid as surrounding wood • Decayed knot – contains advance decay, softer than surrounding wood • Encased knot – annual rings fail to grow into fibers of surrounding wood • Tight knot – a knot so securely fastened that it holds its position in finished product • Occurrence based classification • Single knot – wood fibers deflect around one knot • Cluster knot – wood fibers deflect around two or more knots as one unit • Branch knot – two or more knots radiating from one common center

24. Defects in Timber

25. Defects in Timber

26. Defects in Timber - Diseases & Decay • Diseases • Dry rot – fungus turns timber to dry powder • Wet rot – decay due to alternate wetting and drying • Decay • Decay due to fungal and bacterial attack • Damage due to insects • Termites, white ants • Beetles – powder post beetles, long horn beetles, ambrosia beetle, furniture beetles, death watch beetles • Carpenter ants • Damage due to rodents

27. Seasoning of Timber • Seasoning – extraction of moist sap under controlled conditions (as nearly as possible at a uniform rate) from all parts of timber, and to leave inextricable moisture uniformly distributed throughout • Irregular drying causes irregular shrinkage leading to warping and shakes formation • Seasoning methods • Air or natural seasoning – timber stacked in ventilated shady place. Slow process takes six months • Kiln or artificial seasoning – steam chamber with controllable temperature and humidity. Rapid 4-5 days.

28. Seasoning of Timber(Artificial) • Water Seasoning :- The logs of wood are kept in running water. The sap, sugur, and gum are leached out. The logs are then kept out in air to dry. • Chemical or Salt seasoning:- A water + Chemical( salt, urea) is applied to the timberfor seasoning. It reduces the moisture due to the difference in vapour pressure of chemical and pure water. It reduces the internal stress which are the causes of defects as checks.

29. Seasoning of Timber(Artificial) • Electric Seasoning:- The logs are placed in such a way that their two ends touch the electrodes. Current is passed , wood resists the flow of current. During this heat is generated which results in drying of timber.

30. Seasoning of Timber Air /Natural seasoning Kiln Seasoning

31. Air Seasoning Slow process Simple and economical Difficult to reduce moisture content below 15 to 18 % Timber more prone to fungi and insect attack More stacking space needed Stronger timber is obtained Kiln Seasoning Quick process Technical and expensive Moisture reduced to any desired level Timber less prone to fungi and insect attack Less stacking space needed Timber obtained is comparatively weaker Seasoning of Timber

32. Seasoning of Timber (Objectives) • Reduce the shrinkage and warping after placement in structure. • Increase strength, durability, and workability. • Reduce its tendency to split and decay. • Make the timber suitable painting. • Reduce the weight of timber.

33. Seasoning of Timber • Preventing drying of logs • Felled tree roughly squared and sawn • Ends sealed to prevent rapid evaporation of moisture • Logs kept completely submerged in running water • Stacking of square logs • Stacked under shade, free from weeds and debris • One and nine stacking method • Close crib stacking method - logs, poles, planks • Open crib stacking method - logs, poles, planks

34. 100% MC Growing tree Unseasoned timber free water 25% MC bound water Partially seasoned timber fibre saturation removed bound water Seasoned timber 15% MC Moisture and drying in wood cells

35. Benefits of drying • Drying timber increases its: • strength; • stiffness; • stability • durability; & • ease of fastening. • It is ideally dried to a moisture content in equilibrium with its service environment. Checking the moisture content

36. Timber Preservation • Preservation is protection of timber from attack of insects and internal decay • Perfect seasoning is the best form of timber preservation • Charring – ground embedded ends of posts. Quenching post ends in water after charring in wood fire. Prevents dry rot and attack of worms • Tarring – coating with tar or pitch

37. Timber Preservation • Painting – application of paint coat on dry timber to provide good appearance and protection from attack by white ants • Creosoting – application of creosote oil on railway sleepers, piles and electricity poles. Bad color, bad smell, stains plaster • Wolman salt – creosote and salt in water. NaF, ZnCl, MgSiF, CuSO4 • Ascu treatment – application of powder chemicals arsenic pentaoxide, blue vitriol, potassium dichromate • Fire proofing – timber made fire resistance by soaking in NH4SO4, NH3Cl, NH4PO3, NaAs, ZnCl

38. Tests of Timber • Specific gravity • Volumetric shrinkage • Radial and tangential shrinkage • Static bending strength • One point loading test • Two point loading test • Impact bending strength

39. Tests of Timber • Compressive strength • Parallel to grain • Perpendicular to grain • Hardness under static indentation test • Shear strength test • Tensile strength test • Parallel to grain • Perpendicular to grain

40. Tests of Timber • Cleavage strength test • Brittleness test • Izod impact test • Charpy impact test • Torsional strength test • Moisture content test • Oven drying method • Electrical moisture meter method • Distillation method

41. Tests of Timber • Moisture content test • Specimen 5 cm x 5 cm x 2.5 cm • Specimen weighed fresh as W0 • Oven dried at 103 ± 2° C till no weight change noted. Dry weight W1 • Percentage of moisture content = (W1 – W0) / W0 x 100

42. Tests of Timber • Specific gravity test • Specimen 5 cm x 5 cm x 15 cm • Specimen weighed fresh as W1 correct to 0.001 gm • Specimen volume measured to 0.01 cm3 • Specimen end coated with paraffin wax and air seasoned to 12% moisture content • Weight and volume again noted as Wr & Vr • Oven dried at 103 ± 2° C till weight constant • Weight and volume noted as W0 and V0

43. Tests of Timber • Specific gravity test • Specific gravity at test = W1/V1 • Standard specific gravity = W0/V1 • Oven dry specific gravity = W0/V0 • Moisture content r % = (Wr-W0) / W0 x 100

44. Wood Products • Veneers • Plywood • Lamina Boards • Fiber Boards • Block Boards • Batten Boards

45. Wood Products • Veneers • Thin sheets of wood peeled off, sliced or sawn from a log of wood having attractive or artistic grain arrangement • Sheet thickness from 0.4 mm to 6 mm • Walnut, teak and rosewood veneers used in plywood, lamina boards and batten boards

46. Timber products: veneer • Thin layers of solid wood sliced or peeled from a log and dried. • High quality material is used as a decorative finish. • Lower grade material is used to make plywood and similar products. Veneer leaf

47. Wood Products • Plywood • Under pressure gluing together of veneer plies in odd number to make 3 mm to 6 mm thick sheet • Grains of alternate layers at right angle to each other • Outer plies called face plies or faces • Used for covering or paneling of walls, doors, furniture and shuttering

48. Timber products: plywood • Layers of veneer glued together so that the grain direction alternates between layers. • Usually produced in sheets. • Very good in a structure, as a lining and as a flooring surface.

49. Wood Products • Plywood Advantages • Better appearance • Stronger than same thickness wood • Elastic and may be bent to give any shape • Not much affected by climatic changes • Uniform strength in all directions • Available in large sizes not possible in wood • Almost negligible shrinkage and expansion • Does not split under nails

50. Properties are variable • Drying (seasoning) & shrinkage • Strength & hardness • Durability • Appearance