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WELCOME TO TOYOTA WAY. DOYOUNG PARK OSAKA GAKUIN UNIVERSITY. Global Leader of Car Manufacturing. World best selling car company since 2007 over GM. Toyota Brands. TOYOTA. Not the most beautiful car in the world Not the most powerful car in the world But the most reliable car in the world.
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WELCOME TO TOYOTA WAY DOYOUNG PARK OSAKA GAKUIN UNIVERSITY
Global Leader of Car Manufacturing • World best selling car company since 2007 over GM
TOYOTA • Not the most beautiful car in the world • Not the most powerful car in the world • But the most reliable car in the world
改善 Make it better Improvement
Producing Principles • Remove MUDA • Overproduction • Waiting (time on hand) • Unnecessary transport or conveyance • Overprocessing or incorrect processing • Excess inventory • Motion • Defects • Unused employee creativity
Becoming the Bible of Manufacturing • Many global companies try to learn Toyota system
Marketing – Ecology and Hybrid • Prius TV commercial
Deficit 2008 • 1500億円 • First deficit since 1941
Hard Landing Lexus in Japan • Lexus is mere a part of Toyota in Japan • Luxurious car = Imported car • What is Lexus to Japanese?
Disaster with Tundra • Expanded pick-up truck line in USA • Misread the USA market • Invested 12 billion dollars • 200,000 capacity – only 90,000 produced
Really Lean? • Increased empolyees • 220,000(2000) to 320,000(2008) • Production capacity 10,000,000 • Sold only 6,500,000 • No way to adjust the production capacity
Really Quality? • Recall 2001-2003 • 2,500,000 • Recall 2005-2007 • 9,300,000