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Power Generation

Vibration Monitoring and Machine Protection Systems. 1010 E. Main St., League City, TX 77573 Phone: 281-334-0766 Fax: 281-334-4255 www.stiweb.com / www.stiwebstore.com. Power Generation. STI Vibration Monitoring Inc. About STI

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  1. Vibration Monitoring and Machine Protection Systems 1010 E. Main St., League City, TX 77573 Phone: 281-334-0766 Fax: 281-334-4255 www.stiweb.com / www.stiwebstore.com Power Generation

  2. STI Vibration Monitoring Inc. About STI STI was founded in 1989 and created Condition Monitoring Custom Products (CMCP) in 1995 to bring more low cost solutions to our customers while providing the flexibility required in today’s competitive market. STI specializes in low cost alternatives to “Rack Based Monitoring”, by bringing single channel transmitters and monitors into the market. By creating a monitoring system based on single channels, the costs of machine protection systems are now much more affordable.

  3. STI’s Strategy Provide our Customers with an easy to use and maintain Low Cost Alternative to expensive, centralized rack based Machine Protection Systems by: • Allowing Customers to make use of existing PLC and DCS systems • Making use of Existing Networks • Modular Design • Distributive Design • Low Cost • Keep it Simple (Kiss) “Simply the Lowest Cost Approach to Condition Monitoring”

  4. What’s Changed ? • Hardware • PLC and DCS Systems are faster, cheaper and more common. • Many Plants are upgrading to New DCS and PLC Systems. • HMI Systems like Wonderware are available. • People • Vibration and machinery specialists are retiring, or spread out. • A lot of specialty work is contracted. • Engineers and Technicians are forced to be “Jack of All Trades”. • Operators are being assigned more tasks. • Users want smarter, simpler and easier to maintain systems. • Users are more budget conscious. • Engineers and Technicians are more computer oriented. • Major machine flaws have been fixed. www.cmcpweb.com

  5. LegacyIssues • Large centralized “Rack” based systems • Control Room mounted • Originally Capital Projects • OEM supplied sensors • All sensors wired to “Rack” • Requires lots of instrument wire and conduit (2x cost) • Large Racks do nothing that a PLC or DCS system cannot do! • Overall Values • Time Delay • Power up inhibit • OK Circuit • 99% not wired to “Shutdown” • Many are ‘Obsolete” www.cmcpweb.com

  6. CMCP Monitoring Strategy PLC/DCS

  7. Vibration Monitoring using PLC • Advantages: • Low Cost (1/2 Legacy Systems) • Simple to Install • Can make use of existing sensors • Distributive Architecture • 4-20 mA noise free • Digital to save wiring costs • Choice of Protocol • Easy repair and replacement • Local Dynamic Signal w/BNC www.cmcpweb.com

  8. CMCP 420VT & CMCP420VT-TLoop Powered Vibration Transmitters “Simply, the Lowest Cost Approach to Machine Protection”

  9. CMCP 420VT-TLoop Powered, 2 wire Vibration Transmitter • Features Include: • Solid State • Velocity Output • Loop Powered • Integral Accelerometer • 4-20 mA Output • 100 mv/g Dynamic Signal Output • 2-2,000 HZ • No External Housing Required • No Special Extension Cable – • Optional Bright LED or LCD Display w/ BNC • Optional BNC Adaptor • Optional Temperature w/LED Display w/BNC Adaptor

  10. CMCP 420VT-TDual Parameter Loop Powered Vibration and Temperature Transmitter • Features Include: • Solid State • Velocity Output • Temperature Output • Loop Powered • Integral Accelerometer • 4-20 mA Output • 2-2,000 HZ • No External Housing Required • No Special Extension Cable

  11. CMCP 420VT SeriesAccessories CMCP420EL CMCP420LED CMCP420BNC CMCP203 CMCP420WF CMCP420XPHD

  12. Why 4-20mA? • ISA Standard 4-20mA and 1-5 VDC • Standard Instrument Wire (pair) • Extremely Accurate • Low voltages (typically 24 VDC) • Long distances can be handled • Voltage has resistance losses • 4-20 mA Current Constant anywhere on loop • Noise immunity • Instrument Technicians understand • Available IO Points

  13. CMCP 500 Series Transmitters and Monitors

  14. CMCP500 Series Transmitters and Monitors CMCP 500 Transmitter CMCP 500A Monitor Rated For Use In Hazardous Areas Class I Division II Groups B, C and D

  15. CMCP500 Series Transmitter and Monitor Configurations • CMCP 525 Acceleration • CMCP 530 Velocity • CMCP535 Displacement (Velocity) • CMCP 540 Displacement (EP) • CMCP 545 Thrust Position (EP) • CMCP546 Absolute Vibration (EP/A) • CMCP547 Differential Expansion (TSI) • CMCP548 Case Expansion (TSI) • CMCP549 Valve Position (TSI) • CMCP560 RTD Temperature • CMCP565 Thermocouple Temperature • CMCP570 Solid State Temperature • CMCP575 Speed • CMCP580 Process Variable • CMCP585 Eccentricity (TSI) • CMCP590 Acceleration Enveloping • CMCP595 Buffer Accessory Module • CMCP797 Active Signal Buffer

  16. CMCP 500 Series Transmitters • Features Include: • Single Channel • Low Cost • Class I Division II Rated • CE • Small Size • Din Rail Mount • 4-20 mA Output • 24 VDC Powered • OK Circuit • Optional Filters • Buffered Outputs (2) • Selectable Ranges (5) • All Popular Sensors and Transducers • Easy Troubleshooting and Replacement

  17. CMCP 500 Series Transmitters

  18. CMCP 500 Series Transmitters

  19. CMCP 500 Series Transmitters

  20. CMCP 500A Series Monitors • Features Include: • All Features of Transmitter • 3 Alarms w/Relays • OK • Alert • Danger • Selectable Time Delay (.1, 1, 3, 6 and 10 sec.) • Latching or Non-Latching Relays • Reset Terminals • Trip Multiply (2x or 3x) • Outputs for Optional Display • Meets API-670 (American Petroleum Institute) • Easy Alarm Setup and Adjustment

  21. CMCP 500A Series Monitors

  22. CMCP 500A Series Monitors

  23. Standard Monitoring Systems

  24. CMCP 5301-E(M) Single Channel General Machinery Monitoring System Features Include: • Single Channel • Bright Red LED Display • Reset Button • Low Cost • 4-20mA Output • Alert & Danger Alarms • Adjustable Time Delay • Trip Multiply • Transducer Fault Detection • Buffered Transducer Output

  25. CMCP 5302-E(M) Two Channel General Machinery Monitoring System Features Include: • Two Channel • Bright Red LED Display • Reset Button • Low Cost • 4-20mA Output • Alert & Danger Alarms • Adjustable Time Delay • Trip Multiply • Transducer Fault Detection • Buffered Transducer Output Great for Cooling Towers, Fin Fans, Hydro Turbines and any low channel count application.

  26. CMCP 5304-E(M) Four Channel General Machinery Monitor The CMCP5304 is a 4 channel monitoring system ideal for monitoring rotating machinery such as pumps, fans, compressors, turbines, and motors. The General Machine Monitor is equipped with 4 CMCP/CMCP530A Monitors alarming in integrated velocity with a 100 mV/g ICP Accelerometer input. Also Available with Stainless Steel Housing

  27. CMCP1000 Dual Limit, Single Channel Vibration Monitor • Features Include: • Solid State Reliability • Class 1 Division 1 Rated • Integral Sensor (Optional External Sensor) • Two Levels of Alarm with Relays • True “OK” Circuitry with Relay • Adjustable Time Delays • Trip Multiply • 4-20mA Output • Remote Reset • Optional Local Reset • Bright LED Digital Readout Applications include Reciprocating Compressor Frame Vibration, Fin Fans and replacement for any mechanical vibration switch.

  28. CMCP5019 19" Rack Mounted 10-Channel Monitor Features Include: • 19" EIA Rack or Panel Mount - 2 DIN High • Individual Bright Red LED or LCD Displays • OK, Alert, and Danger Relays - Meets API-670 • CE Approved • Terminals for Customer Wiring • Universal VAC Power • Optional -24 VDC Power Supply for Eddy Probes • Optional MODBUS or Ethernet TCPIP Direct Replacement for Bently Nevada, Entech IRD and Other 19” Rack Based Systems

  29. CMCP500 Series Monitors LOW COST CONDITION MONITORING PACKAGES • Custom Integration / Packaging • Custom Designs and Layout • Displays (common or individual) • Power Supplies • Custom Enclosures (XP, Nema 4, 4x) • Intermediate Terminal Strips • IS Barriers • Field IO Interface • Ethernet TCP/IP, RS-485 Interface • Wireless • Web Enabled • Integration and Test (FAT)

  30. Sensors and Accessories

  31. CMCP1100 Series Industrial Accelerometers • Features Include: • LOW COST (Only $99.00 for 5 Meter System) • Small Size Case, 1/2” x 1.05” • Small Footprint, 1/2” • Integral Cable (5, 10 or 20 Meters) • 100 mV/g Sensitivity • 0.32 Hz to 10 KHz Frequency Range (± 3 dB) • Waterproof Standard CMCP1100 High Temp. CMCP1100H Side Mount CMCP1100S CMCP1100C M8 Connector New!

  32. CMCP1300 Series Industrial Triaxial Accelerometers • Features Include: • Low Cost • Small Size Case, 1.5” x 1.5” x 0.9” • Cable (5, 10 or 20 Meters) • 100 mV/g Sensitivity per channel • 10% Accuracy • 0.32 Hz to 10 KHz Frequency Range (± 3 dB) • Waterproof New!

  33. Accelerometer Accessories Piloted End Mill Mounting Pads Motor Fin Mounts NPT Adapters Adhesives Extension Cables Accelerometer Housing Intermediate Termination Boxes BNC Junction Boxes

  34. CMCP303 Triaxial Connection Box • Features Include: • Low Cost • 2 and 4 Triaxial Accelerometers • 6 and 12 Ch. • Available in Fiberglass, Painted Steel or SS • Water Tight & Dust Tight • Provide convenient and safe access to Triaxial signals New!

  35. CMCP250 Accelerometer Mounting Kit

  36. Eddy Probe Accessories • Meets API670 external mounting specifications • 304 and 316 Stainless Steel • Provided with four 3/4" NPT Hubs • 3/4" or ½” NPT Case Entry CMCP801 • Machined aluminum • Threaded and slotted to insure position and stability CMCP805 • Machined 304 Stainless Steel • ½” and ¾” NPT External Threads • ¼” x 28 and 3/8 ” x 24 Internal Threads CMCP4190

  37. CMCP1210 Series Spring Loaded Temp. Sensors • Features Include: • Tip Sensitive RTD or Thermocouple • For use to 260º C (500º F) • Adjustable Spring-Loaded Holder with Fluid Seal • Aluminum Connector Head – Optional XP Head

  38. CMCP610 Eddy Probe Calibrator • Features Include: • Verify Voltage Output vs. Gap • For use with 5mm & 8mm Probes • Precision Micrometer • 4140 Target • Graph Paper & Excel Spreadsheet

  39. Wireless Industrial Radios • Features Include: • Class I, Div II, Group’s A,B,C,D • Superior noise immunity • Frequency Hopping • Worldwide Unlicensed 2.4 GHz • Ethernet (TCP/IP, Ethernet/IP, Modbus/TCP, etc.) • MODBUS RTU RS-485, RS-422, RS-232 • 32 Frequency Channels • Up to 16 mile range w/ Hi Gain Antennas • Can be extended with Repeaters • 250 Kbps RF Data Rate • Easy to Configure Ethernet Model Lowers Cost of Wiring and Installation

  40. CMCP810 Electrical Runout Kit • Features Include: • Oscilloscope • Optical Phase Reference Kit • Eddy Probe System • Power Supply • Magnetic Mounts • Custom Vice Grips • “Bucking” Amplifier • Hard Carrying Case • Optional Gauss Meter • Option Software

  41. Custom Products and Integration

  42. CP Products (Custom Products) • Custom Enclosures • Free Standing Cabinets • Component Integration • Drawing and Engineering Services • Custom HMI Applications • Custom Cables • Specialty Sensors • Custom Enclosures • Free Standing Cabinets • Drawing & Engineering Services (AutoCAD) • Custom Packaging (Kits) • Battery Powered Monitors • Wonderware HMI • Integration Services • Test and FAT

  43. Cabinet / Panel Design and System Integration Over 250 integrated Custom Panels and Enclosures • Customers Include: • Aramco (Abqaiq, Sadaf, RasTanura, Shayba, Riyadh) • Black & Veatch • Brown & Root • Caltex • Fisher Rosemont • BHEL • Wyle Labs • Chevron USA • BP Amoco • M&M Mars • Champion Paper • E.I. Dupont • Ebara International. • Baxter Wilson Unit 1 and 2 • City of Portland, Oregon • … and many more

  44. Case Histories

  45. Case History: Turbine Supervisory Instrumentation #1

  46. Case History: Turbine Supervisory Instrumentation #1

  47. Case History: Turbine Supervisory Instrumentation #1

  48. Case History: Turbine Supervisory Instrumentation #1

  49. Case History: Turbine Supervisory Instrumentation #1

  50. Case History: Turbine Supervisory Instrumentation #2

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