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Booster Long Straight Corrector Package Installation

Booster Long Straight Corrector Package Installation. Craig Drennan 2007 Shutdown Planning Meeting April 6, 2007. Installation Tasks. General Installation Tasks Pulling Power Cables. Removing Old Correctors. Installing New Correctors. Vacuum Leak Checking and Pump Down.

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Booster Long Straight Corrector Package Installation

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  1. Booster Long Straight Corrector Package Installation Craig Drennan 2007 Shutdown Planning Meeting April 6, 2007

  2. Installation Tasks • General Installation Tasks • Pulling Power Cables. • Removing Old Correctors. • Installing New Correctors. • Vacuum Leak Checking and Pump Down. 2007 Shutdown Planning 4/6/2007 – C. Drennan

  3. Installation Tasks • Radiation Level Measured in March • Above 500 mrem • L6 • L13 • Above 100 mrem • L1 • L3 • L7 • L8 • L9 2007 Shutdown Planning 4/6/2007 – C. Drennan

  4. Pulling Power Cables • Task Manager: James Ranson • Man-Power: Crew of 3 Electricians • Task: Run the cables necessary for 4 each, 6 element corrector packages from 6 Booster gallery locations. 2007 Shutdown Planning 4/6/2007 – C. Drennan

  5. Pulling Power Cables • Cable Specification (Beams-doc-2599-v1) • Type 1 • 2 Conductor, Twisted Pair, 8 AWG, Strand Tinned Copper. Insulation Color Coded Red and Black, PVC*, 105 degC rating. Overall Foil Shield With 12 AWG Drain Wire. PVC Tray Cable Jacket, 105 degC rating The jacket is to be marked with incrementing numbers every foot. 10 Each, Continuous 500 foot Reels, Jacket Color Green 10 Each, Continuous 500 foot Reels, Jacket Color White 10 Each, Continuous 500 foot Reels, Jacket Color Red 10 Each, Continuous 500 foot Reels, Jacket Color Black • Type 2 • 4 Conductor, Twisted Pair, 8 AWG, Strand Tinned Copper. Insulation Color Coded 2 Red and 2 Black, PVC*, 105 degC rating. Overall Foil Shield With 12 AWG Drain Wire. PVC Tray Cable Jacket, 105 degC rating The jacket is to be marked with incrementing numbers every foot. 10 Each, Continuous 500 foot Reels, Jacket Color Black 2007 Shutdown Planning 4/6/2007 – C. Drennan

  6. Pulling Power Cables • Cable Specification -Cont.- • Type 3 • 2 Conductor, Twisted Pair, 12 AWG, Strand Tinned Copper. Insulation Color Coded Red and Black, PVC*, 105 degC rating. Overall Foil Shield With Drain Wire. PVC Tray Cable Jacket, 105 degC rating The jacket is to be marked with incrementing numbers every foot. 10 Each, Continuous 500 foot Reels, Jacket Color Black * All PVC insulation is to have an oxygen index greater than 28 ======================================================================== The reel size and weights as follows: 2/C 8awg:  18" diam X 10" wide reels. Approx 98 lbs. per reel.        Can fit 12 per skid. 4/C 8awg:  20" diam X 12" wide reels.  Approx 170 lbs. per reel.        Can fit 8 per skid 2/C 12awg: 16" diam X 10" wide reels.  Approx 52 lbs per reel.        Can fit 27 reels per skid. Vendor will combine the reels and will have a total of 4 skids shipped. ======================================================================== 2007 Shutdown Planning 4/6/2007 – C. Drennan

  7. Pulling Power Cables • Cable Specification -Cont.- • Type 4 • 2 Pair Individually Shielded, 22 AWG, 7x30 Strand. Insulation Color Coded Green, White and Red, Black. Belden P/N 8723 10 Each, Continuous 1000 foot Reels, Jacket Color Grey 2007 Shutdown Planning 4/6/2007 – C. Drennan

  8. Pulling Power Cables • Cable Connections to Each Corrector Elements • Vertical Dipole • 2 Conductor, 8 AWG (Type 1), Green Jacket • Horizontal Dipole • 2 Conductor, 8 AWG (Type 1), White Jacket • Normal Sextupole • 2 Conductor, 8 AWG (Type 1), Red Jacket • Skew Sextupole • 2 Conductor, 8 AWG (Type 1), Black Jacket • Normal Quadrupole • 4 Conductor, 8 AWG (Type 2), Black Jacket • Skew Quadrupole • 2 Conductor, 12 AWG (Type 3), Black Jacket • Klixon Sensor • 2 Pair, 22 AWG (Type 4), Grey Jacket • RTD Sensor • 2 Pair, 22 AWG (Type 4), Grey Jacket 2007 Shutdown Planning 4/6/2007 – C. Drennan

  9. Pulling Power Cables 2007 Shutdown Planning 4/6/2007 – C. Drennan

  10. Pulling Power Cables Cable - Penetration Power Tests(Beams-doc-2599-v1) • Sample run of cables have been tested in a Booster penetration 2007 Shutdown Planning 4/6/2007 – C. Drennan

  11. Pulling Cables –cont.- Details for Cable Pull (1 of 2) 2007 Shutdown Planning 4/6/2007 – C. Drennan

  12. Pulling Cables –cont.- Details for Cable Pull (2 of 2) 2007 Shutdown Planning 4/6/2007 – C. Drennan

  13. Pulling Cables –cont.- • Additional Cables to Pull • 8 each, 2 pair, 22 AWG Twisted Shielded Pair cable for KLIXON’s and RTD’s • Assumes 1 Klixon and 1 RTD per corrector package. 2007 Shutdown Planning 4/6/2007 – C. Drennan

  14. Pulling Power Cables • Sub-Tasks for Pulling Cables • Cable labeling database entries are submitted and labeling is procured. • Remove poly-beads from penetrations • Vacuuming beads from an empty penetration from gallery end has proven cleaner. • Removing beads from gallery end can begin immediately after beam is locked off from the Booster and the Rad-Tech is informed. • Will require 3 to 4 each 50 gallon drums. • Cable is delivered from the warehouse and staged near installation location. • A rope pull is made to get an accurate length for each cable run. 2007 Shutdown Planning 4/6/2007 – C. Drennan

  15. Pulling Power Cables • Sub-Tasks –cont.- • Electricians will layout, measure cable lengths and label cable ends in the gallery. • Cables are pulled from gallery, through penetrations to specific corrector location. 2007 Shutdown Planning 4/6/2007 – C. Drennan

  16. Removing Old Correctors • Task Manager: Danny Douglas • Man-Power: 2-3 Crews of 3 Technicians • Multiple crews needed to manage individual dose levels. • Task: Remove old correctors, BPM’s and vacuum valves. 2007 Shutdown Planning 4/6/2007 – C. Drennan

  17. Removing Old Correctors • Standard Installation 2007 Shutdown Planning 4/6/2007 – C. Drennan

  18. Removing Old Correctors • Sub-Task for Typical Removal • Resource: One 3 man crew 2007 Shutdown Planning 4/6/2007 – C. Drennan

  19. Removing Old Correctors • The new corrector package will mount between the dogleg magnets and the BEX magnet will move to where the current corrector is now. Special Case 1: L3 Dogleg 2007 Shutdown Planning 4/6/2007 – C. Drennan

  20. Removing Old Correctors • Sub-Task for Special Case 1 Removal • Resource: One 3 man crew 2007 Shutdown Planning 4/6/2007 – C. Drennan

  21. Removing Old Correctors Special Case 2: Injection Girder 2007 Shutdown Planning 4/6/2007 – C. Drennan

  22. Removing Old Correctors • Sub-Task for Special Case 2 Removal • Resource: One 3 man crew 2007 Shutdown Planning 4/6/2007 – C. Drennan

  23. Installing New Correctors • New Correctors Are Delivered From MTF 2007 Shutdown Planning 4/6/2007 – C. Drennan

  24. Installing New Correctors • New Corrector Support 2007 Shutdown Planning 4/6/2007 – C. Drennan

  25. Installing New Correctors • Mechanical Design Schedule 2007 Shutdown Planning 4/6/2007 – C. Drennan

  26. Installing New Correctors • Sub-Task for Typical Corrector Installation • Resource: One 3 man crew 2007 Shutdown Planning 4/6/2007 – C. Drennan

  27. Installing New Correctors • Sub-Task for Special Case 1 Corrector Installation • Resource: One 3 man crew 2007 Shutdown Planning 4/6/2007 – C. Drennan

  28. Installing New Correctors • Sub-Task for Special Case 2 Corrector Installation • Resource: One 3 man crew 2007 Shutdown Planning 4/6/2007 – C. Drennan

  29. Other Tasks • Further Installation Tasks • Corrector Power Connection • BPM Cable Connection • Surveying of the the Correctors and BPM’s • Vacuum Leak Checking and Pump Down 2007 Shutdown Planning 4/6/2007 – C. Drennan

  30. Other Tasks • Related Tasks for Future Development and Review • Power outage related task from J. Ranson • Surveying in of Correctors and BPM’s • Early Power Testing of Power Supplies and Corrector Magnets. • Specific LOTO need to be developed. 2007 Shutdown Planning 4/6/2007 – C. Drennan

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