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D40ML Series – Magnetic Locking RFID Safety Interlock Switches

The D40ML series combines magnetic locking and RFID technologies to create a tamper-resistant safety interlock switch in compliance with ISO 14119. It is ideal for industries such as food & beverage, packaging, and automotive.

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D40ML Series – Magnetic Locking RFID Safety Interlock Switches

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  1. D40ML Series – Magnetic Locking RFID Safety Interlock Switches June 2016

  2. Agenda • What is it? / Product Positioning • Markets • Features • Competitive Insights • Sales Collateral • Selling Information

  3. What is it? • The new D40ML series of safety interlock switches combines magnetic locking and RFID technologies to create a highly tamper resistant product in compliance with ISO 14119.

  4. Guardlock Door Switch Product Positioning Holds guard doors and gates closed and provides a high level of tamper resistance D40ML TL4019 TL4024 Features and Functionality D4JL D4SL-N D4NL Solution Value

  5. Markets

  6. Where to Target • Target industry: • Food & Beverage • Packaging • Automotive • Target applications: • Sanitary Packaging Lines • Material Handling/Palletizing • Robotic Welding Cells • Dirty Environments • Packaging Machines

  7. Packaging Roll-fed Thermoforming Machine Plastic Body, Low Holding Force

  8. Food & Beverage Filling Machine Stainless Steel, Medium Holding Force

  9. Automotive Automotive Paint Booth Diecast Metal, High Holding Force

  10. Features

  11. Problem: Standards Spell Out High Holding Force

  12. Solution: D40ML Series Switches 600N* • D40ML-SS2-_ 900N* • D40ML-P2-_ • D40ML-M2-_ 950N* • D40ML-SS1-_ 1500N* • D40ML-P1-_ • D40ML-M1-_ Complete Standards Coverage * De-rated values

  13. Problem: Entire Machine is Sanitized in Place

  14. Solution: D40ML Series • IP69K Rating • Clean and Sanitize in Place • Stainless Steel Housing Safe for use with Clean-in-Place or Sanitize-in-Place Applications

  15. Problem: Exposed Cam Mechanisms Can Fail

  16. Solution: D40ML Series • Smooth Surface • Magnetic Locking • No Moving Parts to Foul No Moving Parts to Jam

  17. Problem: Application Requires High Tamper Resistance Some switches are not very tamper resistant

  18. Solution: D40ML Series • Unique actuator models provide 32 million codes • How many is 32 million? • One for every minute in 60+ years. • 948 for every Subway sandwich shop. • 3 for every car Toyota sold last year. • In other words, a lot! • 32 million codes combined with a magnetic actuator mean high tamper resistance Virtually impossible to defeat without the matching actuator

  19. Additional Features and Benefits • Auxiliary Output • Solid state output that provide status or whether the door is open or closed • Series Connectable • Install up to 20 switches in series, PLd/Cat.3 • One-to-one PLe/cat.4 controller dependent • Indicator • 2 LEDs to provide operational status of the switch and inputs

  20. Global Safety and Electrical Standards • up to Safety PLe acc. EN ISO 13849-1 • up to Safety PLd acc. EN ISO 13849-1, 20 switches max. …

  21. Sales Collateral

  22. Web Page

  23. Reference Documents Datasheet

  24. Initially Stocked Items

  25. Accessories – M12 Extension Cable

  26. Selection Information

  27. Safety Bundling ILO + R + S

  28. Safety Bundling Roll-fed Thermoforming Machine A22E F3SG D40ML G9SE G5 servo

  29. Product Selection: Environment • Problem: Harsh environment or the application involves weld splatter • Solution: Select a model with a die-cast metal housing • Problem: Process involves cleaning and sanitizing in place • Solution: Select a model with a stainless steel IP69K housing • Problem: Customer interested in general-purpose, lowest cost • Solution:Select a model with a high specification polyester (plastic) housing

  30. Product Selection Model • Problem: The door is being forced open and is breaking the locking mechanism • Solution: Up to 1500N holding force switches are available, if the pull force is exceeded the switch will not be damaged and an error will be indicated on the diagnostic LED • Problem: Switches can be bypassed with the use of spare actuators • Solution:Unique actuator models are available with up to 32,000,000 different codes • Problem: Is the equipment to be wired or installed in place? Or re-assembled on site? • Solution: Prewired versions are available offering economy and fixed wiring or M12 connector versions are available for equipment that needs to be disassembled and reassembled on site.

  31. FAQ’s • Q: Can I use other 8-pin M12 cables with the D40ML • A: Yes, however it is not recommended. The wiring colors are different from the pre-wired version. • Q: Can I replace the D40ML actuator? • A: Yes, spare actuators are available for the D40ML-_-B Master coded models. Unique actuators require the replacement of the entire switch.

  32. Questions Cat. No C424I-E-01

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