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Road Repairs U sing A sphalt Z ipper. A Connect Infra Research India Pvt Ltd Presentation. Asphalt Zipper Method of Road Repair . Scarifies – Pulverizes – Mills up to 300 mm of Asphalt cross section Saves on aggregate cost by stabilizing the existing bitumen
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Road Repairs Using Asphalt Zipper A Connect Infra Research India Pvt Ltd Presentation
Asphalt ZipperMethod of Road Repair Scarifies – Pulverizes – Mills up to 300 mm of Asphalt cross section Saves on aggregate cost by stabilizing the existing bitumen Faster process while engaging fewer machinery and labour No Hassle of Dumping, Hauling, and Loading Crushes asphalt to fine coarse; helping in better binding
Disadvantages in Traditional Methods Inefficient Method • Jackhammers, Road cutting equipments for digging • Bull Dozers or Wheel Dozers used for scarification • Haulage cost for new aggregate • Trucks-Tractors for dumping recycled bitumen • Wastage of time and resources • Different sizes of aggregates are deterrent for better binding and compaction Aggregate Cost Labour Intensive Slower Process
Traditional Methods • Break the existing surface using cutters and jackhammers • Strip the bitumen layer with JCB /wheel loaders • Load, haul and dump the extracted asphalt to recycling plant • Resurfacing and leveling base/sub-base with additional material • Laying SDBC/BC/BM with asphalting equipment
Efficient Road Process with Asphalt Zipper STEP 1 • Pulverize existing asphalt into reusable material that grades smoothly and packs tightly STEP 2 • Simultaneously add adhesive additives/soil stabilizers STEP 3 • Graded and Rolled for Optimum Compaction FINAL STEP • Lay new asphalt for smoother safer roads
Cost Comparison Per Square Metre All figures in Rupees per Square Metre 930 558 Total
Time & Labour Management SPEED 500 square metresof milling / pulverizing asphalt in just One Hour RESOURCES Requires only 6-7persons.Includes driver for Wheel Loader, Zipper Operator, Grader, Roller, Paver Machine Finish Reclamation of Road with New Pavementof Asphalt within just2 to 3 Days!
Benefits of Asphalt Zipper • INTER-LOCKING GROOVES ,BINDS OVER 25% STRONGER, LESSER CRACKS, MORE WATERPROOF PATCH THAT IS LESS PRONE TO SLIP. • MINIMUM 40% SAVINGS IN COST AT 1/3rd THE TIME IN COMPARISON WITH TRADITIONAL METHODS • PERMANENT REPAIR, ENSURES CONSISTENT DEPTH RECLAMATION • QUANTIFICATION AND QUALITY CONTROL PROCESSES ARE TRANSPARENT • PREPARES THE EXISTING ROAD ASPHALT FOR EASY RECYLCING
5th Floor, Sona Towers, No. 71 Millers Road, Bangalore-52 T- + 91 80 22356263 | zameer@connect-infra.com info@connect-infra.com | www.connect-infra.com Thank You