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Discover how the Stage-Gate process accelerates time-to-market, improves success rates, and ensures efficient resource allocation. Critical drivers for success include unique product differentiation, market orientation, thorough pre-development work, and sharp project definition. International focus, organizational structure, and leveraging core competencies are also key. Ensuring adequate resources and top management support are crucial for project success. Learn how this structured system guides new product development from idea to launch.
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Doing the Right Projects! Doing Projects Right!
Stage-Gate Process • Almost 70% of leading U.S. product developers now use some type of Stage-Gate process. • Sound research, best practices, used world-wide.
Benefits • Accelerates speed-to-market • Increases likelihood of product success • Introduces discipline into an ordinarily chaotic process • Reduces re-work and other forms of waste • Improves focus via gates where poor projects are killed • Achieves efficient and effective allocation of scarce resources • Ensures a complete process – no critical steps are omitted
Critical Success Driver #1 The number one success driver is a unique, superior product: a differentiated product that delivers unique benefits and superior value to the customer. • But “me-too”, ho-hum, copy-cat, tired products tend to be the rule rather than the exception! • Engineers or scientists building a monument to themselves • The quest must be for real product advantages
Critical Success Driver #2 A strong market orientation – a market driven and customer focused new product process • Success factors in every study: needs recognition, understanding user needs, constant customer contact, strong market knowledge, market research, quality of execution of marketing activities, up-front marketing activities are all key to success • A strong market orientation is missing in the majority of new projects
Critical Success Driver #3 More pre-development work – the homework or ‘up-front’ activities • Screening, market studies, tech feasibility, build business case • But little time and effort are spent here: 7% of money and 16% of effort (Japanese and highly successful US firms spend considerably more here) • Homework answers key questions before Development begins: • Is the project economically attractive? • Who is the target customer? What positioning? • What should the product be? features, attributes, performance • Can it be developed? At the right cost? How?
Critical Success Driver #4 Sharp and early product & project definition (before Development) • This definition includes: • Project scope • Target market definition • Product concept & benefits to be delivered: value proposition • Positioning strategy (include price point) • Features, attributes, requirements & specs • Why so critical? • Forces homework to be done up-front (Success Driver #3) • Communication tool • Provides clear targets for Development
Critical Success Factor #5 An internationalorientation in product design, development and target market selection is more successful • International products aimed at world regional export markets • Global products • “Glocal” products • Often missed by North American firms!
Critical Success Driver #6 The right organizational structure & design are keys to new product success • A true cross-functional team approach • Responsible for the project, not to their department • On the project end-to-end • Team empowerment • Control over project’s resources • Team accountability • Responsible for achieving agreed-to goals • A clearly defined team leader • Chosen for the right reasons
Critical Success Driver #7 Most firms have too many projects and too few resources to do them! Why? … A failure to focus We want “funnels”..not “tunnels” • Begin with many solid concepts • Successively remove the poor ones • Must “drown some puppies”
Critical Success Driver #8 Leveraging core competencies is vital to success • Why? • Resources: are available & at marginal cost • Experience: there are fewer surprises – less goes wrong! • Two types of competencies: • Technological – both Development and Manufacturing • Marketing – customer base, channels, sales force, service, etc. • Important screening or project selection criteria • Rate the project on technological & marketing leverage
Critical Success Driver #9 The Resources Must Be In Place! “Even the best game plan comes to nothing if the players aren’t on the field!” “Urgent things always take precedence over important things” • Best performers are resource rich in New Product Development: • Sales people • Marketing people • Manufacturing or Operations people • Technical or R&D people
Critical Success Driver #10 Top management support doesn’t guarantee success, but it sure helps • Top management support critical to getting projects to market • But top managers tend to drive failures with a higher frequency than average successes! • Top management’s role: to set the stage – a behind the scenes facilitator (not so much an actor)
Stage-Gate Product Development • A System from Idea to Launch • Breaks the New Product Development Process into a series of manageable and simple stages • Used by leading corporations world wide • Adapted for each situation
Go To Development Idea Screen Second Screen Gate 3 Stage 2 Stage 3 Stage 1 Gate 2 Gate 1 Build Business Case Development Scoping Stages in the System • Gates = Decision or GO /KILL Points • Gates are the quality control check points in the process
GATES – ensuring only the RIGHT projects move forward • Readiness check & quality of execution: • Steps executed • Deliverables in place • Business Rationale: • Attractive opportunity? • Strategic project? • Action Plans: • Forward Plan good? • Resources available and committed?
Set up an “Idea Capture” System • Intake point/s – Innovation Champion • Proactive in seeking projects • Takes projects or ideas to Gate 1 • Gets decision • Move forward to Stage 1 OR into Idea Vault or Bank
Gate 1 – Idea Screen • The initial GO/KILL Decision • First but tentative commitment of resources: a flickering green light • Develop a forward plan for Stage 1 Must Meet Criteria for GO: Minimum Market Size, No Show-Stoppers Should Meet Criteria:Strategic Fit, Technical Feasibility, Market Attractiveness, Competitive advantage (Rating 1 to5)
Stage 1 - Scoping • A preliminary investigation • Within one month • Key Tasks • Preliminary Market Assessment • Preliminary Technical Assessment • Preliminary Business Analysis • IP, Regulatory, Safety • Gate Deliverables – Prelim Product Def & Bus Case
Gate 2 – Second Screen • Second review – Better information • Opens the door to a more expensive second stage – Building the Business Case • Gatekeepers? • Approval of the Forward Plan and Resources Should Meet Criteria:Strategic Fit, Technical Feasibility, Market Attractiveness, Competitive adv, Core Competency, Risk/Reward (Rating 1 to5)
Makes or Breaks the Project Detailed Investigation The Business Plan/Feasibility Key Tasks Market Analysis Competitive Analysis Voice of Customer Concept Test Technical: Proof of feasibility Production/operations Legal Management Financial Stage 2 – Build the Business Case
Gate 3 – Go to Development • The “money gate” • Opens the door to full scale development & heavy commitment • Must have: • Complete plan • Defined product • Full financial review
Stage 3 - Development • Implementation of Development Plan • Develop the product as per the Gate 3 Definition • Undertake in-house product testing (lab, alpha) • Conduct limited customer test via “show & tell” • Develop manufacturing (operations) process • Develop detailed Test Plans • Develop Launch Plans • Detailed Market Launch Plan • Production/Operations & Quality Assurance plans
Opens the door to Stage 4 – Validation and Testing Review of Financials Review and approval of Test Plans Criteria for Go: Quality of Activities in Stage 3 Deliverables and Readiness Check Consistency Check – prototype consistent with definition Revisit criteria and business plan Gate 4 – Go to Testing
Stage 4 – Testing and Validation • The final tests of the product, production and operations & marketing strategy prior to full commercialization • Update financial analysis • Prepare final Launch Plan
Gate 5 – Go to Launch • The final GO/KILL gate in the process • Involves: • A critical review of all activities and results • A review of the updated financials • A review & approval of finalized production and market launch plans • Check list that all is commercial-ready
Stage 5 - Launch • Key Tasks to Implement: • Production/Operations Plan • Market Launch Plan • Post Launch (monitor & adjust) • Product Life Cycle Plan
How Gates Work • The project leader drives the project from stage to stage, gate to gate (the proponent) • The leader submits the inputs or deliverables to each gate at the completion of a stage • The deliverables are pre-set • A visible list of requirements – clear expectations • Based on a standard list or menu • Deliverables provide the information needed for the Gate decision
Who are the Gatekeepers? • Management • Represent different functional areas • Resource-owners • Authority to approve and support
Gatekeepers and Their Role • Discipline – regular meetings and be there • Arrive prepared • Use the list of criteria – no hidden criteria • Ensure all project treated the same • Fast same day decisions • Provide advice and assistance on projects
Flexible and Scalable • Scalable to suit projects of different risk levels • The higher the risk the more rigorous the process • Risk • Cost • Potential payoff • Strategic impact • Uncertainty – uniqueness, unknowns
Needs vs Features • A Focus on Features: Identifies today’s dominant product • A Focus on Needs: Leads to tomorrows dominant product
Market Driven • Builds in Voice of Customer • Loops back to the customer • Homework upfront • Poker game
Gate 3 Stage 2 Gate 2 Spiral Development:“Build-Test-Feedback-Revise” Loops Testing & Validation Build Business Case Stage 4 Gate 4 Stage 3 - Development Field Trail Beta Test VoC User Needs & Wants Full Proposed Concept Test Next proto & Test Rapid-proto & Test 1st-proto & Test
Selecting the Right Projects • Encourage many ideas • Focus on the winners • Do your homework • Talk to the customers and LISTEN • Secure resources • One stage at a time • Strategic portfolio management
What stage-gate is NOT • Not a functional review system • Not a rigid system • Not a bureaucratic system – streamlined • Not the same as project management
Implementing a new process • Stage 1 - Defining • Executive buy-in • Task force • Current process audit • Workshop – problem detection • Benchmarking • Stage 2 - Designing • Training session • Rounds with feedback • Iterations with management and users
Implementing a new process Stage 3 – Implementation • Training • Internal marketing – buy-in • Bringing Projects into the Process • A process owner • Documentation • IT Support