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"Breakdown maintenance, also known as reactive maintenance, refers to the strategy of repairing equipment and machinery only after it has broken down or malfunctioned. This approach is most suitable for non-critical assets where downtime doesn't significantly impact operations or costs. While it can be cost-effective in the short term, relying solely on breakdown maintenance can lead to higher long-term repair costs, increased downtime, and potential operational disruptions.
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Best Rated CMMS/EAM www.cryotos.com When to Use Breakdown Maintenance? An Actionable Tips
Introduction Breakdown maintenance, also known as reactive maintenance, is a strategy that involves repairing equipment only when it fails unexpectedly. While preventive maintenance is generally preferred, there are certain situations where breakdown maintenance can be strategically employed. www.cryotos.com
Equipment with Low Criticality Breakdown maintenance can be suitable for equipment with low criticality, where the failure does not significantly impact production or operations. Performing preventive maintenance on such equipment may result in unnecessary costs. www.cryotos.com
Cost-Effective for Non-Critical Components Non-critical components that are easily replaceable or have low replacement costs can be managed through breakdown maintenance. Investing in preventive maintenance for these components may not provide a substantial return on investment. www.cryotos.com
Limited Maintenance Resources In situations where maintenance resources, such as manpower or budget, are limited, breakdown maintenance can be used as a stopgap measure. www.cryotos.com It allows organizations to allocate resources to critical equipment or high- priority maintenance tasks.
Unexpected Failure Patterns Some equipment may exhibit random failure patterns that are difficult to predict through preventive maintenance strategies. Breakdown maintenance can be utilized in such cases, as the failure occurrence is unpredictable regardless of preventive efforts. www.cryotos.com
Short Equipment Lifespan Equipment with a short lifespan, such as temporary or disposable machinery, may not warrant preventive maintenance. Breakdown maintenance can be a more practical approach, focusing on timely repairs or replacements when failures occur. www.cryotos.com
Conclusion In conclusion, Cryotos CMMS (Computerized Maintenance Management System) software can be crucial in optimizing breakdown maintenance. While breakdown maintenance should be used selectively and strategically, Cryotos CMMS provides the tools and features to enhance its effectiveness. Incorporating Cryotos CMMS into your maintenance operations can optimize breakdown maintenance, reduce downtime, and enhance overall equipment reliability. Stay proactive, maximize efficiency, and ensure the smooth functioning of your assets with Cryotos CMMS. www.cryotos.com
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